Optimize Failure Detection with Advanced Instrument Diagnostic Tools

CCC’s innovative instrument diagnostic tools help operators identify valves and transmitters failures before they arise.

CCC Field Device Diagnostics

Software solutions to diagnose and provide valuable insights into the condition and performance of the valves and transmitters
connected to the CCC Pro Built controllers.

Online device health assessment

In today’s industrial landscape, failure detection is critical to operational safety and efficiency. Not all key instrumentation issues can be efficiently diagnosed by the conventional onboard electronics, which keeps maintenance teams in the dark and puts operations at risk.

CCC has made the next step in instrument diagnostic technology by analyzing the process behavior and detect patterns associated with device failure. This holistic approach helps identify failures by verifying that the process behaves as it would when the device is healthy, or identifying measurements that indicate something is wrong even though the device built-in failure detection electronics have not flagged an issue.

Valve Exerciser

Antisurge valves are key to preventing highly destructive compressor surge events. But even the most high-quality mechanical device lacks 100% reliability, and antisurge valve failures may go undetected because the device is designed to stay closed when the compressor is loaded. CCC’s Valve Exerciser verifies the health of the antisurge valve in less than one minute — without disturbing the process.

Pressure sensor on the water supply system. Equipment for controlling water supply to apartments. Close-up

Transmitter Freeze Detector

Pressure measurements in general and especially differential pressure measurements are susceptible to faulty readings, due to the relatively low level of the signal and its sensitivity to distortions due to issues in the impulse lines. Multiple cases were reported where the signal from the transmitter was not being updated, the value just “froze”. This solution detects such issues and reports it to the Operator.

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Transmitter Drift Detector

If there’s a deviation between two signals in a dual redundant transmitter pair, the more conservative value is always selected, leading to safer, but often inefficient action from the controller. CCC’s Transmitter Drift Detection feature provides a way to detect which transmitter is "drifting” even if it remains within the healthy signal range.

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Field Device Diagnostics

CCC’s Diagnostic Software enhances machinery health and performance by providing real-time monitoring, failure detection, and preventive diagnostics. Reduce downtime and maintenance costs with our comprehensive, data-driven diagnostic tools. These solutions offer insights into machine conditions, enabling predictive maintenance strategies and improving overall asset management.

Valve Exerciser

CCC’s Valve Exerciser verifies the health of the antisurge valve in less than one minute - without disturbing the process.

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Transmitter Freeze detection

Freeze detector calculates the amplitude of the variations in the signal content. If this variation falls below the normally expected values, the system generates an alarm. The initial values are set during commissioning and can be later tweaked by the engineering personnel. 

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Transmitter Drift Detector

If there’s a deviation between two signals in a dual redundant transmitter pair, the more conservative value is always selected, leading to safer, but often inefficient action from the controller. For example, in the case of dual redundant differential pressure transmitter, if one is showing lower value than the other, the lower reading is usually selected. If that reading falls below the controller setting, it’ll start opening the Antisurge valve. 

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Optimize Failure Detection with Advanced Instrument Diagnostic Tools

Online device health assessment

Valve Exerciser

Transmitter Freeze Detector

Transmitter Drift Detector