Success Story

From Outdated Controls to $1.8M in Annual Savings: Modernizing 19 Compressor Trains with CCC’s Prodigy^® Platform

How a major gas facility overcame decades of legacy infrastructure and unlocked measurable gains in energy efficiency, safety, and performance

After years of plant expansions and patchwork upgrades, this major Middle Eastern gas facility found itself operating 19 compressors on outdated control systems that limited visibility, efficiency, and reliability. Manual load sharing, aging antisurge logic, and siloed turbine controls had become daily roadblocks, costing millions in wasted energy and increasing operational risk.

In a high-stakes turnaround with just 2.5 days for retrofit, CCC stepped in with a scalable, site-wide solution. Using the Prodigy^® control platform and TrainView^® HMI, CCC unified compressor and turbine controls, replaced legacy logic, and delivered the first full surge testing at the site since 1994.

This solution delivered measurable results almost immediately. Smoother startups, reduced power turbine speeds, improved diagnostics, and over $1.8 million in projected annual savings. Read this success story to learn how we can help optimize your operation to support long-term goals.