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PLC and Safety Systems Migration for Honeywell Experion

Automating your upgrade

Onward and Upwards: Easier Upgrades with iDefine

We have revolutionized PLC and safety system replacements for Honeywell Experion users. Automated software conversion tools and flexible hardware options that let users rapidly achieve better system integration, performance and maintenance.

Our upgrade solutions

We enable users to address obsolescence and access the most powerful and modern control and safety technology with less risk, drastically reducing engineering effort and lowering costs.

Save hours or days of effort

Eliminate errors

Slash migration times

Cut your long-term costs

Accelerate Migration with iDefine: Smarter, Faster, Documented

Honeywell’s iDefine revolutionizes PLC and safety system migration by automating logic conversion and documentation, eliminating manual errors and saving engineering time. Using your existing PLC backup, iDefine generates all essential migration outputs, including:

IEC 61131-compliant Function Block Diagrams (FBD) for PLCs
Cause and Effects (C&E) diagrams for safety systems
I/O counts, including used and spare channels
I/O database creation and termination lists
Hardware replacement requirements

A big step up in system visibility

iDefine provides the functional ability to document software where currently such documentation is unavailable and reverse engineers natively running software into a function block application program. It achieves this by moving ladder logic into your IEC 61131 function block diagrams for your PLCs and capturing safety systems’ cause and effects. Practically, it makes the invisible - visible, bringing your controllers and logic running in your systems into the light.

With iDefine outputs, logic is translated to Honeywell CEE code and automates testing for a revolutionary change in the migration process: An advanced, structured engineering methodology that captures accurate data and simulates, validates and verifies, each migration step before live changes are made.

Flexible hardware conversions

We help users control their project overheads with a range of controller options, giving them the functionality they need:

C300 controllers, the heart of the Experion control system, with best-in-class process control capabilities and security.
ControlEdge UOC, a Hybrid- DCS/PLC power with a flexible form factor, extending the Experion control environment to even the smallest plant
ControlEdge PLC, our standalone open platform with built-in cybersecurity
Safety Manager, our SIL 3 certified safety platform, or Safety Manager SC for the highest levels of safety and availability protection.

Breaking down islands of automation

With seamless integration into our Experion platform, users benefit from a single, consistent software, using our Control Builder solution across their DCS, PLCs and Safety Builder for safety systems, simplifying configuration, operation and training and eliminating the need for PLC specialists.

Optimized Operations with Standardized Honeywell Technology

Standardizing on Honeywell’s Experion platform streamlines your DCS, PLCs, and safety systems, delivering improved performance, simplified engineering, and reduced maintenance. Post-upgrade benefits include:

Fewer spares and simplified inventory
Unified configuration and programming
Reduced training and maintenance effort
Evergreen documentation and confident cybersecurity compliance
Greater engineering flexibility with ControlEdge™ PLC, ControlEdge UOC, Series C300, and Safety Manager options

Steps to success: A better migration process

Why Choose Honeywell for PLC Modernization?

Proven Experience

With a long history of successfully executing over 1,500 projects across 63 different subsystems, Honeywell has established itself as a reliable partner in the industry. Our extensive experience ensures that we understand the complexities and challenges of modernizing operations.

Strategic Investments

Honeywell continues to actively invest in the PLC replacement space through innovative solutions like iDefine. This commitment to advancing technology positions our partners at the forefront of industry developments.

Comprehensive Solutions

We offer a multitude of software tools and hardware replacement solutions tailored to meet the unique needs of our customers. This diverse range ensures that we can address various operational challenges effectively.

Future-Focused Investment

Our approach emphasizes helping customers invest for the long term, providing solutions that last 40 years compared to the industry standard of 15 years. This forward-thinking philosophy empowers businesses to plan strategically for future growth.

Facilitating Modernization

Honeywell simplifies the process of modernizing plant operations. We provide the necessary support and technology to enable our customers to upgrade/modernize their systems with minimal disruption while maximizing operational efficiency.

Minimized Production Impacts

As we work on modernizing systems, our focus remains on minimizing production impacts. We understand the importance of maintaining continuous operations and strive to implement changes seamlessly.

In-Built Cybersecurity-A layered approach

Honeywell is a leader in cybersecurity, keeping your systems safe. Leverage secure encryption and authentication technologies and an expanded visibility of control functions to enhance your control system. ISASecure Level 2 certification protects your critical assets, together with built-in control firewall, signed firmware and tamper-proof designs.

Standardization and Simplification

Honeywell is continually working towards standardization and simplification of processes. Our commitment to these principles not only enhances operational efficiency but also reduces maintenance overhead, enabling smoother operations.