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INDUSTRIAL AUTOMATION

LEGACY PLC MIGRATION

Eliminate Obsolescence and Reduce Risk

WHAT IS THE BEST MODERNIZATION STRATEGY FOR LEGACY CONTROLS?

Regardless of the reliability of your Programmable Logic Controller (PLC), at some point, it reaches the end of its lifecycle. Beware of the challenges your operations might face due to obsolete programmable control equipment and take action beforehand.

Standardization and integration challenges

Growing vulnerability and cybersecurity risk in modern installations
Problems complying with new safety standards
Interoperability challenges due to lack of support for new open protocols
Lack of standardization across control devices, networks and databases

Increased operating cost

Unplanned shutdowns resulting from unsupported equipment
Increased maintenance expenses due to unavailability of spare parts
High costs to manage multi-vendor PLCs

Technical skills obsolescence

Loss of knowledge to maintain outdated systems and limited documentation support
Limited skills for legacy PLC programming
Isolated information in operational siloes

PERFORM UPGRADES USING AN INTEGRATED APPROACH

Honeywell’s comprehensive legacy Programmable Logic Controller (PLC) migration solution incorporates all the advantages of the ControlEdge™ PLC: it lowers migration risk and ensures full interoperability between controllers and third-party devices, I/O, instruments, and SCADA, using the latest open communication protocols. Honeywell’s ControlEdge PLC migration solution also eliminates the need to manage multiple configuration software and maintain a separate HMI, when integrated with Honeywell Experion® DCS/SCADA.

With Honeywell’s approach, plant operators gain complete visibility of the process and are able to manage assets in a centralized manner. They can implement a unified database model and exchange data across a single control network without additional infrastructure and engineering costs.

EXPLORE THE SOLUTON

TRANSFORM OBSOLETE PLCs FROM LIABILITIES INTO PRODUCTIVE ASSETS

Seamless integration

The synergies created along with the implementation of Honeywell Experion® drive cost optimization and better decision-making.

While the integration to new age Honeywell Variable Frequency Drive (VFD) enables efficient energy management and control of motors, pumps, and fans in the plant

Greater engineering flexibility

Reduce your project overhead by choosing the best fit from various I/O options from ControlEdge™ 900 and the MasterLogic platform.

Simplify your engineering and hardware requirements, easily adapt to design changes, and optimize the spare parts inventory.

Built-in connectivity options

Easily integrate with Honeywell and non-Honeywell assets thanks to the compatibility available across a wide set of protocols built into the controller and through serial communication modules.

Leverage secure encryption and authentication technologies, and an expanded visibility of control functions to enhance your control system.

Proven cybersecurity capabilities

The ISASecure Level 2 certification ensures the protection of your critical assets, together with the built-in control firewall, a signed firmware, and a tamper-proof design

MIGRATE TO UP-TO-DATE, CYBERSECURE PLCs

Honeywell’s migration service allows for the superior integration with our DCS, Field Instruments, Variable Frequency Drives and other 3rd party devices as well as the possibility to retain the original wiring, cabinets, and program design. This leads to a lower total cost of ownership and enables faster decision making.

This is complemented by a comprehensive support for the legacy PLC program conversion using Honeywell’s tools and the expertise of the global engineering team, designed to protect the customer’s intellectual property.

Migration tools can also be deployed over mobile devices in order to survey and document the number of obsolete PLCs at a site, while capturing relevant data for accurate upgrade planning. In addition, pre- and post-migration reports provide extensive support for design, installation and commissioning of new PLCs.

CONTROLEDGE^TM PLC: BETTER CONTROL GIVES YOU AN EDGE

Honeywell’s PLC is part of the ControlEdge™ family, a next-generation family of controllers providing unprecedented connectivity through all levels of process and business operations. The result is optimized operations and maintenance efficiencies that liberate personnel from manual processes. ControlEdge PLC is one of the first controllers in the market to achieve Cybersecurity ISA Level 2 certification.

Learn more

Experion
Integration