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Safety Systems

Fail Safe Controller

Fail Safe Controller (FSC) was our first generation safety controller and is SIL 3 certified. The FSC system is no longer available for purchase. Contact your local LSS organization representative for migration, spare parts, repair and service.

Overview
This product has been discontinued and replaced with Safety Manager.
Spare parts are still available.

What Is It?
Fail Safe Controller is a Safety Integrity Level (SIL) certified integrated safety platform. Based on Quadruple Modular Redundant (QMR®) technology, FSC supports a wide range of high integrity process control and safety functions including:
  • High-integrity process control
  • Burner/boiler management systems
  • Process safeguarding and emergency shutdown
  • Turbine and compressor safeguarding
  • Fire and gas detection systems
  • Pipeline monitoring.
FSC provides an easy and reliable integration into Honeywell's TotalPlant Solution system, enabling a powerful integrated safety solution with unified safety, operations and control.

How Does It Work?
FSC provides a dual redundant fault tolerant controller for safety and shutdown applications on the TPS system's Universal Control Network (UCN). These safety functions are integrated into the architecture to support unified operations and control, while at the same time providing the ability to isolate emergency shutdown (ESD) functions from process control strategies on a separate safety network.
By using the tight and reliable integration, FSC shares important features with its UCN peers, enabling direct peer-to-peer communication with Process Managers (PM), Advanced Process Managers (APM), High-Performance Process Managers and Logic Managers (LM). Support of higher level strategies is done through communication with Application Modules and host computers on the Local Control Network.​

What Problems Does It Solve?
​Safety solutions based on Honeywell's FSC system can lower the cost of safety and improve plant performance. This is done by reducing the risk of safety incidents, maximizing production uptime, reducing the cost of compliance and providing productivity tools that help users manage safety in their plant.
Case Study
Name
Description
File Size
Date
Size
application/pdf 632.25 KB
9/6/2021
632.25 KB
application/pdf 632.31 KB
5/5/2021
632.31 KB
A Phased Approach: Upgrading to Orion for Improved Operations
application/pdf 252.94 KB
5/5/2021
252.94 KB
FSC to SM Migration
application/pdf 449.83 KB
10/31/2023
449.83 KB
Certificate
Name
Description
File Size
Date
Size
FSC TUV certification
application/pdf 362.63 KB
10/31/2023
362.63 KB
Name
Description
File Size
Date
Size
application/pdf 632.25 KB
9/6/2021
632.25 KB
FSC TUV certification
application/pdf 362.63 KB
10/31/2023
362.63 KB
application/pdf 632.31 KB
5/5/2021
632.31 KB
A Phased Approach: Upgrading to Orion for Improved Operations
application/pdf 252.94 KB
5/5/2021
252.94 KB
FSC to SM Migration
application/pdf 449.83 KB
10/31/2023
449.83 KB
Name
Description
File Size
Date
Size
A Phased Approach: Upgrading to Orion for Improved Operations
252.94 KB
5/5/2021
FSC to SM Migration
449.83 KB
10/31/2023
FSC TUV certification
362.63 KB
10/31/2023
Name
Description
File Size
Date
Size
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10006/2/1
DIAGNOSTIC AND BATTERY MODULE (DBM) CC
10006/2/1
DIAGNOSTIC AND BATTERY MODULE (DBM) CC
10100/2/1
HORIZONTAL BUS DRIVER (HBD) CC
10100/2/1
HORIZONTAL BUS DRIVER (HBD) CC
10101/2/1
SAFE DI MODULE 24 VDC 16CH CC
10101/2/1
SAFE DI MODULE 24 VDC 16CH CC
10102/2/1
SAFE AI MODULE 4CH CC
10102/2/1
SAFE AI MODULE 4CH CC
10105/2/1
SAFE HDAI MODULE 24 VDC 16CH CC
10105/2/1
SAFE HDAI MODULE 24 VDC 16CH CC
10201/2/1
SAFE DO MODULE 24 VDC 0.55 A 8CH CC
10201/2/1
SAFE DO MODULE 24 VDC 0.55 A 8CH CC