gas analysis equipment
EnCal 3000 proChain
The Honeywell Elster® EnCal 3000 proChain - cost-effective online natural gas composition measurement for accurate energy calculation.
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Why EnCal 3000 proChain?
Lowest Helium Consumption in Its Class
EnCal 3000 proChain reduces helium usage through a patented MEMS-based measuring design with minimized internal volume. This helps lower ongoing operating costs and reduces the need for frequent helium bottle replacements.
Designed for Reliability and Low Maintenance
With only one moving part, EnCal 3000 proChain minimizes wear and maintenance requirements. The robust design supports long service intervals, fewer site visits, and extended replacement cycles—helping operators to lower total cost of ownership and improve uptime.
Cybersecure by Design
Developed in accordance with Honeywell’s secure development lifecycle, EnCal 3000 proChain provides strong cybersecurity features to protect measurement integrity and operational data. Secure communications and controlled configuration help address increasing cybersecurity requirements in gas metering infrastructures.
Key Benefits
- Significant OPEX reduction through ultra low helium consumption and reduced maintenance
- Minimal helium bottle changes, typically one bottle every seven years
- High measurement accuracy enabled by proprietary MEMS technology
- Improved reliability with a single-moving-part design
- Enhanced cybersecurity compared to traditional gas chromatographs
- Extended asset lifetime, delaying replacement by up to five years
- Transmission System Operators (TSOs)
- Distribution System Operators (DSOs)
- Industrial energy users such as glass manufacturing and power generation
- Service managers and operational leaders responsible for custody transfer measurement
- Custody transfer and fiscal metering
- Incoming gas quality verification
- Transmission and distribution networks
- Burner control and industrial energy management
Operators face growing pressure to reduce operating costs, improve billing accuracy, strengthen cybersecurity, and support methane emissions reporting. EnCal 3000 proChain addresses these challenges by delivering reliable, low maintenance gas composition measurements with secure data access—helping minimize unaccounted gas and reducing operational risk.
Overview
- Series
- Elster® EnCal 3000
Environmental Conditions
- Operating Temperature Range
- Safety: -40 to +60 deg C; Metrology: -25 to +55 deg C
- Gas Composition Range
- CH4: 55 to 100%, N2: 0 to 20%, CO2: 0 to 20%, C2H6: 0 to 30%, C3H8: 0 to 20%, i-C4H10: 0 to 3%, n-C4H10: 0 to 3%, neo to C5H12: 0 to 1%, i-C5H12: 0 to 1%, n-C5H12: 0 to 1%, C6+: 0 to 0.5
- Analysis Range
- Up to C6+
Standards & Certifications
- Metrological Approvals
- NMi Approval According OIML R140 Class A
- Approvals
- ATEX/IECEx/NEPSI: Exd Zone 1 IIC T6
- EMC EN 61000-6-2/4
- cCSAus: Class I/Div 1 BCD
Analytical / Technical Specifications
- Analytical Hardware
- 2 MEMS Columns/single Column Train, Backflush-to-detector Configuration, Temperature Ramped
Processing & Performance Metrics
- PC Requirement
- Windows 7+, 1024x768 graphics, 10GB HDD, 1GB RAM, Java SE 8
Measurement & Sensor Related (Measurement Capabilities)
- Repeatability
- =0.015% for calculated Heating values
I/O Capabilities
- Analysis Time
- 3 min for C6+ Analysis
Electrical Specifications
- Power Supply
- No Heating: 24 VDC/3 A (16 W Typical, 30 W Max, 60 W Peak)
- With Heaters: 24 VDC/5A (max 120 W)
Communication & Protocols
- Data Logging
- 2000 chromatograms (~4 days)
- Local storage: last 100 days (analysis%, events%, alarms%, averages%, calibration)
Communication Interfaces
- Interfaces
- Internal/External USB, Ethernet (ModBus/Config), 2x RS485 (ModBus), Digital I/O
Dimensions & Weight
- Dimensions
- 37 cm Base Dia x 37 cm H (14 in Dia x 14 in H)
Overview
- Series
- Elster® EnCal 3000
Environmental Conditions
- Operating Temperature Range
- Safety: -40 to +60 deg C; Metrology: -25 to +55 deg C
- Gas Composition Range
- CH4: 55 to 100%, N2: 0 to 20%, CO2: 0 to 20%, C2H6: 0 to 30%, C3H8: 0 to 20%, i-C4H10: 0 to 3%, n-C4H10: 0 to 3%, neo to C5H12: 0 to 1%, i-C5H12: 0 to 1%, n-C5H12: 0 to 1%, C6+: 0 to 0.5
- Analysis Range
- Up to C6+
Standards & Certifications
- Metrological Approvals
- NMi Approval According OIML R140 Class A
- Approvals
- ATEX/IECEx/NEPSI: Exd Zone 1 IIC T6
- EMC EN 61000-6-2/4
- cCSAus: Class I/Div 1 BCD
Analytical / Technical Specifications
- Analytical Hardware
- 2 MEMS Columns/single Column Train, Backflush-to-detector Configuration, Temperature Ramped
Processing & Performance Metrics
- PC Requirement
- Windows 7+, 1024x768 graphics, 10GB HDD, 1GB RAM, Java SE 8
Measurement & Sensor Related (Measurement Capabilities)
- Repeatability
- =0.015% for calculated Heating values
I/O Capabilities
- Analysis Time
- 3 min for C6+ Analysis
Electrical Specifications
- Power Supply
- No Heating: 24 VDC/3 A (16 W Typical, 30 W Max, 60 W Peak)
- With Heaters: 24 VDC/5A (max 120 W)
Communication & Protocols
- Data Logging
- 2000 chromatograms (~4 days)
- Local storage: last 100 days (analysis%, events%, alarms%, averages%, calibration)
Communication Interfaces
- Interfaces
- Internal/External USB, Ethernet (ModBus/Config), 2x RS485 (ModBus), Digital I/O
Dimensions & Weight
- Dimensions
- 37 cm Base Dia x 37 cm H (14 in Dia x 14 in H)
- Series : Elster® EnCal 3000
- Operating Temperature Range : Safety: -40 to +60 deg C; Metrology: -25 to +55 deg C
- Metrological Approvals : NMi Approval According OIML R140 Class A
- Gas Composition Range : CH4: 55 to 100%, N2: 0 to 20%, CO2: 0 to 20%, C2H6: 0 to 30%, C3H8: 0 to 20%, i-C4H10: 0 to 3%, n-C4H10: 0 to 3%, neo to C5H12: 0 to 1%, i-C5H12: 0 to 1%, n-C5H12: 0 to 1%, C6+: 0 to 0.5
- Analytical Hardware : 2 MEMS Columns/single Column Train, Backflush-to-detector Configuration, Temperature Ramped
- PC Requirement : Windows 7+, 1024x768 graphics, 10GB HDD, 1GB RAM, Java SE 8
- Analysis Range : Up to C6+
- Repeatability : =0.015% for calculated Heating values
- Analysis Time : 3 min for C6+ Analysis
- Power Supply : No Heating: 24 VDC/3 A (16 W Typical, 30 W Max, 60 W Peak)|With Heaters: 24 VDC/5A (max 120 W)
- Data Logging : 2000 chromatograms (~4 days)|Local storage: last 100 days (analysis%, events%, alarms%, averages%, calibration)
- Interfaces : Internal/External USB, Ethernet (ModBus/Config), 2x RS485 (ModBus), Digital I/O
- Dimensions : 37 cm Base Dia x 37 cm H (14 in Dia x 14 in H)
- Approvals : ATEX/IECEx/NEPSI: Exd Zone 1 IIC T6|EMC EN 61000-6-2/4|cCSAus: Class I/Div 1 BCD
Brochure
Brief
Certificate
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