gas analysis equipment
EnCal 3000 proChain
The Honeywell Elster® EnCal 3000 proChain - cost-effective online natural gas composition measurement for accurate energy calculation.
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Why EnCal 3000 proChain?
Lowest Helium Consumption in Its Class
EnCal 3000 proChain reduces helium usage through a patented MEMS-based measuring design with minimized internal volume. This helps lower ongoing operating costs and reduces the need for frequent helium bottle replacements.
Designed for Reliability and Low Maintenance
With only one moving part, EnCal 3000 proChain minimizes wear and maintenance requirements. The robust design supports long service intervals, fewer site visits, and extended replacement cycles—helping operators to lower total cost of ownership and improve uptime.
Cybersecure by Design
Developed in accordance with Honeywell’s secure development lifecycle, EnCal 3000 proChain provides strong cybersecurity features to protect measurement integrity and operational data. Secure communications and controlled configuration help address increasing cybersecurity requirements in gas metering infrastructures.
Key Benefits
- Significant OPEX reduction through ultra low helium consumption and reduced maintenance
- Minimal helium bottle changes, typically one bottle every seven years
- High measurement accuracy enabled by proprietary MEMS technology
- Improved reliability with a single-moving-part design
- Enhanced cybersecurity compared to traditional gas chromatographs
- Extended asset lifetime, delaying replacement by up to five years
- Transmission System Operators (TSOs)
- Distribution System Operators (DSOs)
- Industrial energy users such as glass manufacturing and power generation
- Service managers and operational leaders responsible for custody transfer measurement
- Custody transfer and fiscal metering
- Incoming gas quality verification
- Transmission and distribution networks
- Burner control and industrial energy management
Operators face growing pressure to reduce operating costs, improve billing accuracy, strengthen cybersecurity, and support methane emissions reporting. EnCal 3000 proChain addresses these challenges by delivering reliable, low maintenance gas composition measurements with secure data access—helping minimize unaccounted gas and reducing operational risk.
Environmental Conditions
- Analysis Range
- Up to C6+
- Operating Temperature Range
- Safety: -40 to +60 deg C; Metrology: -25 to +55 deg C
- Gas Composition Range
- CH4: 55 to 100%, N2: 0 to 20%, CO2: 0 to 20%, C2H6: 0 to 30%, C3H8: 0 to 20%, i-C4H10: 0 to 3%, n-C4H10: 0 to 3%, neo to C5H12: 0 to 1%, i-C5H12: 0 to 1%, n-C5H12: 0 to 1%, C6+: 0 to 0.5
Overview
- Series
- Elster® EnCal 3000
Measurement & Sensor Related (Measurement Capabilities)
- Repeatability
- =0.015% for calculated Heating values
Electrical Specifications
- Power Supply
- No Heating: 24 VDC/3 A (16 W Typical, 30 W Max, 60 W Peak)
- With Heaters: 24 VDC/5A (max 120 W)
Processing & Performance Metrics
- PC Requirement
- Windows 7+, 1024x768 graphics, 10GB HDD, 1GB RAM, Java SE 8
Standards & Certifications
- Metrological Approvals
- NMi Approval According OIML R140 Class A
- Approvals
- ATEX/IECEx/NEPSI: Exd Zone 1 IIC T6
- EMC EN 61000-6-2/4
- cCSAus: Class I/Div 1 BCD
Communication Interfaces
- Interfaces
- Internal/External USB, Ethernet (ModBus/Config), 2x RS485 (ModBus), Digital I/O
Dimensions & Weight
- Dimensions
- 37 cm Base Dia x 37 cm H (14 in Dia x 14 in H)
Communication & Protocols
- Data Logging
- 2000 chromatograms (~4 days)
- Local storage: last 100 days (analysis%, events%, alarms%, averages%, calibration)
Analytical / Technical Specifications
- Analytical Hardware
- 2 MEMS Columns/single Column Train, Backflush-to-detector Configuration, Temperature Ramped
I/O Capabilities
- Analysis Time
- 3 min for C6+ Analysis
Environmental Conditions
- Analysis Range
- Up to C6+
- Operating Temperature Range
- Safety: -40 to +60 deg C; Metrology: -25 to +55 deg C
- Gas Composition Range
- CH4: 55 to 100%, N2: 0 to 20%, CO2: 0 to 20%, C2H6: 0 to 30%, C3H8: 0 to 20%, i-C4H10: 0 to 3%, n-C4H10: 0 to 3%, neo to C5H12: 0 to 1%, i-C5H12: 0 to 1%, n-C5H12: 0 to 1%, C6+: 0 to 0.5
Overview
- Series
- Elster® EnCal 3000
Measurement & Sensor Related (Measurement Capabilities)
- Repeatability
- =0.015% for calculated Heating values
Electrical Specifications
- Power Supply
- No Heating: 24 VDC/3 A (16 W Typical, 30 W Max, 60 W Peak)
- With Heaters: 24 VDC/5A (max 120 W)
Processing & Performance Metrics
- PC Requirement
- Windows 7+, 1024x768 graphics, 10GB HDD, 1GB RAM, Java SE 8
Standards & Certifications
- Metrological Approvals
- NMi Approval According OIML R140 Class A
- Approvals
- ATEX/IECEx/NEPSI: Exd Zone 1 IIC T6
- EMC EN 61000-6-2/4
- cCSAus: Class I/Div 1 BCD
Communication Interfaces
- Interfaces
- Internal/External USB, Ethernet (ModBus/Config), 2x RS485 (ModBus), Digital I/O
Dimensions & Weight
- Dimensions
- 37 cm Base Dia x 37 cm H (14 in Dia x 14 in H)
Communication & Protocols
- Data Logging
- 2000 chromatograms (~4 days)
- Local storage: last 100 days (analysis%, events%, alarms%, averages%, calibration)
Analytical / Technical Specifications
- Analytical Hardware
- 2 MEMS Columns/single Column Train, Backflush-to-detector Configuration, Temperature Ramped
I/O Capabilities
- Analysis Time
- 3 min for C6+ Analysis
- Analysis Range : Up to C6+
- Series : Elster® EnCal 3000
- Repeatability : =0.015% for calculated Heating values
- Power Supply : No Heating: 24 VDC/3 A (16 W Typical, 30 W Max, 60 W Peak)|With Heaters: 24 VDC/5A (max 120 W)
- PC Requirement : Windows 7+, 1024x768 graphics, 10GB HDD, 1GB RAM, Java SE 8
- Operating Temperature Range : Safety: -40 to +60 deg C; Metrology: -25 to +55 deg C
- Metrological Approvals : NMi Approval According OIML R140 Class A
- Interfaces : Internal/External USB, Ethernet (ModBus/Config), 2x RS485 (ModBus), Digital I/O
- Gas Composition Range : CH4: 55 to 100%, N2: 0 to 20%, CO2: 0 to 20%, C2H6: 0 to 30%, C3H8: 0 to 20%, i-C4H10: 0 to 3%, n-C4H10: 0 to 3%, neo to C5H12: 0 to 1%, i-C5H12: 0 to 1%, n-C5H12: 0 to 1%, C6+: 0 to 0.5
- Dimensions : 37 cm Base Dia x 37 cm H (14 in Dia x 14 in H)
- Data Logging : 2000 chromatograms (~4 days)|Local storage: last 100 days (analysis%, events%, alarms%, averages%, calibration)
- Approvals : ATEX/IECEx/NEPSI: Exd Zone 1 IIC T6|EMC EN 61000-6-2/4|cCSAus: Class I/Div 1 BCD
- Analytical Hardware : 2 MEMS Columns/single Column Train, Backflush-to-detector Configuration, Temperature Ramped
- Analysis Time : 3 min for C6+ Analysis
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