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line and duct burners

CROSSFIRE®

Maxon CROSSFIRE® Burners are nozzle-mixing, modular line burners designed for a variety of fresh and recirculated air process heating applications.

Overview
MAXON CROSSFIRE® Low NOx Burners comply to the world's toughest air quality standards for NOx and CO by cleanly combusting gaseous fuels. CROSSFIRE® Burners are nozzle-mixing, modular line burners designed for a variety of fresh and re-circulated industrial air process heating applications. This low NOx burner is available in straight, grid, and insert cartridge sections which are used to spread heat across your duct for very uniform temperature distributions.The CROSSFIRE® Burner can be designed within a system to allow for up to 2,500,000 BTU/hr/ft (730 kW/ft)while producing extremely low emissions of both NOx and CO. You can combine CROSSFIRE® Low NOx Burners with SMARTFIRE® Intelligent Combustion Controls for optimal control of emissions and efficiency.

Features & Benefits:
  • Operational flexibility
    • High moisture air streams
    • Low O2 air streams
    • Highly inert air streams
    • Parallel velocities up to 4000 fpm, cross velocities up to 3000 fpm
  • Extremely low emissions
    • NOx levels of 25 ppm and CO levels of 250 ppm at 3% O2 are possible
    • Contact your Maxon sales representative about your specific application
  • Temperature uniformity to enhance product quality
  • Up to 25:1 turndown for process flexibility
  • High firing capacity - up to 2,500,000 Btu/hr/ft (732 kW/ft)
  • Nozzle-mixing line burner for use with low pressure natural gas firing
  • Also available in stainless steel housings and nickel-plated body versions
Specifications

Air & Combustion Air Specifications

  • Air Stream Conditions
    • Suitable for high‑moisture, low‑O₂, and highly inert air streams
  • Process Air Velocity
    • Parallel velocities up to 4000 fpm; cross velocities up to 3000 fpm
  • Fuel/Air Ratio Control
    • Controlled via MICRO‑RATIO® Valve across full firing range

Performance, Flow & Capacity

  • Turndown Ratio
    • Up to 25:1

Installation & Mounting Specifications

  • Mounting Types
    • Avoid external loads on inlets
    • Provide independent supports for burner and gas piping
    • Use flexible connections to allow for thermal expansion

Combustion, Mixing & Fuel Dynamics

  • Mixing Concept
    • Homogeneous fuel/air jet impingement producing high excess air combustion

Ignition & Flame‑Related Control

  • Ignition and Pilot
    • Pilot bleed air to prevent soot
    • Pilot to be interrupted after main flame is established
    • Pilot/ignition takes combustion air from upstream of the MICRO-RATIO® valve
    • Spark ignitor fed through duct wall

Material Specifications

  • Housing Material
    • Stainless Steel Housings and Nickel‑Plated Bodies

Control, Logic & Functional Behavior

  • Functions
    • Line burner requiring external blower; gas and air are piped separately into the burner assembly
  • Control System Type
    • MICRO-RATIO® valve for air and fuel; manual start-up adjustments then reconnect for automatic control

Fuel/Media Compatibility

  • Fuel Compatibility
    • Low‑pressure natural gas

Ignition, Flame & Supervision Specifications

  • Flame Supervision
    • UV Scanner recommended; use magnifying lens when Scanner tube length > 24 in

Performance Specifications

  • Firing Capacity
    • Up to 2,500,000 Btu/hr per foot (per CROSSFIRE Fuel/Air Settings reference)

Processing & Performance Metrics

  • CO/NOx Emissions
    • 25 ppm NOx at 3 % O₂ achievable (application‑dependent)
    • 250 ppm CO at 3 % O₂ achievable (application‑dependent)

Product Design & Configuration

  • Burner Design
    • Nozzle‑mixing line burner

Applications & Compatibility

  • Application Areas
    • Induct firing in process heating systems (fresh or recirculated air)

Air & Combustion Air Specifications

  • Air Stream Conditions
    • Suitable for high‑moisture, low‑O₂, and highly inert air streams
  • Process Air Velocity
    • Parallel velocities up to 4000 fpm; cross velocities up to 3000 fpm
  • Fuel/Air Ratio Control
    • Controlled via MICRO‑RATIO® Valve across full firing range

Performance, Flow & Capacity

  • Turndown Ratio
    • Up to 25:1

Installation & Mounting Specifications

  • Mounting Types
    • Avoid external loads on inlets
    • Provide independent supports for burner and gas piping
    • Use flexible connections to allow for thermal expansion

Combustion, Mixing & Fuel Dynamics

  • Mixing Concept
    • Homogeneous fuel/air jet impingement producing high excess air combustion

Ignition & Flame‑Related Control

  • Ignition and Pilot
    • Pilot bleed air to prevent soot
    • Pilot to be interrupted after main flame is established
    • Pilot/ignition takes combustion air from upstream of the MICRO-RATIO® valve
    • Spark ignitor fed through duct wall

Material Specifications

  • Housing Material
    • Stainless Steel Housings and Nickel‑Plated Bodies

Control, Logic & Functional Behavior

  • Functions
    • Line burner requiring external blower; gas and air are piped separately into the burner assembly
  • Control System Type
    • MICRO-RATIO® valve for air and fuel; manual start-up adjustments then reconnect for automatic control

Fuel/Media Compatibility

  • Fuel Compatibility
    • Low‑pressure natural gas

Ignition, Flame & Supervision Specifications

  • Flame Supervision
    • UV Scanner recommended; use magnifying lens when Scanner tube length > 24 in

Performance Specifications

  • Firing Capacity
    • Up to 2,500,000 Btu/hr per foot (per CROSSFIRE Fuel/Air Settings reference)

Processing & Performance Metrics

  • CO/NOx Emissions
    • 25 ppm NOx at 3 % O₂ achievable (application‑dependent)
    • 250 ppm CO at 3 % O₂ achievable (application‑dependent)

Product Design & Configuration

  • Burner Design
    • Nozzle‑mixing line burner

Applications & Compatibility

  • Application Areas
    • Induct firing in process heating systems (fresh or recirculated air)
  • Air Stream Conditions : Suitable for high‑moisture, low‑O₂, and highly inert air streams
  • Turndown Ratio : Up to 25:1
  • Process Air Velocity : Parallel velocities up to 4000 fpm; cross velocities up to 3000 fpm
  • Mounting Types : Avoid external loads on inlets|Provide independent supports for burner and gas piping|Use flexible connections to allow for thermal expansion
  • Mixing Concept : Homogeneous fuel/air jet impingement producing high excess air combustion
  • Ignition and Pilot : Pilot bleed air to prevent soot|Pilot to be interrupted after main flame is established|Pilot/ignition takes combustion air from upstream of the MICRO-RATIO® valve|Spark ignitor fed through duct wall
  • Housing Material : Stainless Steel Housings and Nickel‑Plated Bodies
  • Functions : Line burner requiring external blower; gas and air are piped separately into the burner assembly
  • Fuel/Air Ratio Control : Controlled via MICRO‑RATIO® Valve across full firing range
  • Fuel Compatibility : Low‑pressure natural gas
  • Flame Supervision : UV Scanner recommended; use magnifying lens when Scanner tube length > 24 in
  • Firing Capacity : Up to 2,500,000 Btu/hr per foot (per CROSSFIRE Fuel/Air Settings reference)
  • Control System Type : MICRO-RATIO® valve for air and fuel; manual start-up adjustments then reconnect for automatic control
  • CO/NOx Emissions : 25 ppm NOx at 3 % O₂ achievable (application‑dependent)|250 ppm CO at 3 % O₂ achievable (application‑dependent)
  • Burner Design : Nozzle‑mixing line burner
  • Application Areas : Induct firing in process heating systems (fresh or recirculated air)
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6" End Inlet Crossfire Straight
0.5EIXFSTR
6" End Inlet Crossfire Straight
1.5EIXFSTR
1.5' End Inlet Crossfire Straight
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1.5' End Inlet Crossfire Straight
1043403
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