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line and duct burners

NP-LE AIRFLO®

Series NP-LE AIRFLO® burners are designed for direct heating of fresh, clean air for low and medium temperature air heating applications

Overview
The MAXON NP-LE EMISSIONS AIRFLO® Natural Gas Burner is designed for direct-fired make-up air and process applications. This industrial burner provides improved emissions performance over other gas burners with significantly lower levels of CO and NO2. Higher capacities of up to 1,000,000 Btu/hr/ft (300 kW/ft) make NP-LE a more economical solution for your application. The NP-LE Series easily meets ANSI/CSA/CE direct fired industrial heating standards and is available in low pressure versions and in corrosion-proof materials

Features & Benefits:
  • Designed for direct-fired make-up air and process applications
  • Improved emissions performance over MAXON’s standard “NP” AIRFLO® Burner, with significantly lower levels of CO and NO2
  • High capacity - up to 1,000,000 Btu/h/ft
  • Short flame length
  • Available in low pressure version and corrosion resistant materials
Specifications

Air/Exhaust/Flue Gas Temperatures

  • Maximum Upstream Air Temperature
    • Downstream: ≤ 1000 deg F (≤ 840 deg F for aluminum bodies)
    • Upstream:≤ 600 deg F (≤ 450 deg F for aluminum bodies)

Ignition, Flame & Supervision Specifications

  • Ignition Transformer Requirement
    • ≥ 5000 V/200 VA
  • Profile Plate Requirement
    • Minimum ~152 mm (6 in) silhouette profile plate surrounding burner leading edge
  • Flame Detection
    • Flame rod or UV scanner, depending on end‑plate selection
  • Ignition Type
    • Raw gas pilot integrated in end plate; direct spark ignition possible per local codes

Material Specifications

  • Mixing Plate Materials
    • Stainless Steel 430 (1.4016)
  • Material
    • NP1‑LE: Standard (Cast Iron), AL (Aluminum Body), ALSS (Aluminum Body/Back‑Up Bars, Nickel‑Plated End Plates, Stainless Steel Fasteners)
    • NP2‑LE: Standard or AL

Air & Combustion Air Specifications

  • Process Air Velocity
    • 1700 to 3000 fpm across burner mixing plates

Electrical Specifications

  • Maintenance Interval
    • Inspect at least annually (more frequently for continuous process duty); do not enlarge ports

Dimensions & Size Specifications

  • Gas Port Drill Sizes
    • #43 typical; #47 at intersections of 12x6 tees and 36 in back‑inlets; NP2‑LE AL uses #47 outside rows/#43 inside
  • Burner Section Sizes
    • 12 and 36 in back‑inlet sections
    • 12x6 tee
    • 6, 12, 18, 24 in straight
    • 6x6 elbow

Performance, Flow & Capacity

  • Turndown Ratio
    • 30:1

Performance Specifications

  • Pilot Capacity
    • Nominal 25,000 Btu/h pilot

Processing & Performance Metrics

  • Capacity Range
    • Max - 1,000,000 Btu/h per lineal foot, Min - 25,000 Btu/h per lineal foot (application‑dependent)

Pressure Specifications

  • Pressure Drop
    • 0.3 to 1 in wc across burner and profile plate (Process Air)
  • Gas Pressure
    • Butane - NP1‑LE ≈7.7 mbar (≈3.1 in wc); NP2‑LE ≈3.7 mbar (≈1.5 in wc) for 300 kW/ft
    • Natural Gas - NP1‑LE ≈31.7 mbar (≈12.7 in wc); NP2‑LE ≈15.2 mbar (≈6.1 in wc) for 300 kW/ft
    • Propane - NP1‑LE ≈12.8 mbar (≈5.1 in wc); NP2‑LE ≈6.2 mbar (≈2.5 in wc) for 300 kW/ft

Burner/Flame‑Related Lengths

  • Flame Length
    • 150 to 700 mm (6 to 28 in), increasing with heat input and decreasing with higher air velocity

Overview

  • Burner Type
    • In‑duct, direct‑fired line burner for fresh air/process air (raw gas) with profile plate velocity control
  • Model Name
    • NP1‑LE and NP2‑LE AIRFLO®

Fuel, Gas & Media Specifications

  • Fuel Type
    • Natural Gas, Propane, Butane

Air/Exhaust/Flue Gas Temperatures

  • Maximum Upstream Air Temperature
    • Downstream: ≤ 1000 deg F (≤ 840 deg F for aluminum bodies)
    • Upstream:≤ 600 deg F (≤ 450 deg F for aluminum bodies)

Ignition, Flame & Supervision Specifications

  • Ignition Transformer Requirement
    • ≥ 5000 V/200 VA
  • Profile Plate Requirement
    • Minimum ~152 mm (6 in) silhouette profile plate surrounding burner leading edge
  • Flame Detection
    • Flame rod or UV scanner, depending on end‑plate selection
  • Ignition Type
    • Raw gas pilot integrated in end plate; direct spark ignition possible per local codes

Material Specifications

  • Mixing Plate Materials
    • Stainless Steel 430 (1.4016)
  • Material
    • NP1‑LE: Standard (Cast Iron), AL (Aluminum Body), ALSS (Aluminum Body/Back‑Up Bars, Nickel‑Plated End Plates, Stainless Steel Fasteners)
    • NP2‑LE: Standard or AL

Air & Combustion Air Specifications

  • Process Air Velocity
    • 1700 to 3000 fpm across burner mixing plates

Electrical Specifications

  • Maintenance Interval
    • Inspect at least annually (more frequently for continuous process duty); do not enlarge ports

Dimensions & Size Specifications

  • Gas Port Drill Sizes
    • #43 typical; #47 at intersections of 12x6 tees and 36 in back‑inlets; NP2‑LE AL uses #47 outside rows/#43 inside
  • Burner Section Sizes
    • 12 and 36 in back‑inlet sections
    • 12x6 tee
    • 6, 12, 18, 24 in straight
    • 6x6 elbow

Performance, Flow & Capacity

  • Turndown Ratio
    • 30:1

Performance Specifications

  • Pilot Capacity
    • Nominal 25,000 Btu/h pilot

Processing & Performance Metrics

  • Capacity Range
    • Max - 1,000,000 Btu/h per lineal foot, Min - 25,000 Btu/h per lineal foot (application‑dependent)

Pressure Specifications

  • Pressure Drop
    • 0.3 to 1 in wc across burner and profile plate (Process Air)
  • Gas Pressure
    • Butane - NP1‑LE ≈7.7 mbar (≈3.1 in wc); NP2‑LE ≈3.7 mbar (≈1.5 in wc) for 300 kW/ft
    • Natural Gas - NP1‑LE ≈31.7 mbar (≈12.7 in wc); NP2‑LE ≈15.2 mbar (≈6.1 in wc) for 300 kW/ft
    • Propane - NP1‑LE ≈12.8 mbar (≈5.1 in wc); NP2‑LE ≈6.2 mbar (≈2.5 in wc) for 300 kW/ft

Burner/Flame‑Related Lengths

  • Flame Length
    • 150 to 700 mm (6 to 28 in), increasing with heat input and decreasing with higher air velocity

Overview

  • Burner Type
    • In‑duct, direct‑fired line burner for fresh air/process air (raw gas) with profile plate velocity control
  • Model Name
    • NP1‑LE and NP2‑LE AIRFLO®

Fuel, Gas & Media Specifications

  • Fuel Type
    • Natural Gas, Propane, Butane
  • Maximum Upstream Air Temperature : Downstream: ≤ 1000 deg F (≤ 840 deg F for aluminum bodies)|Upstream:≤ 600 deg F (≤ 450 deg F for aluminum bodies)
  • Ignition Transformer Requirement : ≥ 5000 V/200 VA
  • Profile Plate Requirement : Minimum ~152 mm (6 in) silhouette profile plate surrounding burner leading edge
  • Mixing Plate Materials : Stainless Steel 430 (1.4016)
  • Process Air Velocity : 1700 to 3000 fpm across burner mixing plates
  • Maintenance Interval : Inspect at least annually (more frequently for continuous process duty); do not enlarge ports
  • Gas Port Drill Sizes : #43 typical; #47 at intersections of 12x6 tees and 36 in back‑inlets; NP2‑LE AL uses #47 outside rows/#43 inside
  • Burner Section Sizes : 12 and 36 in back‑inlet sections|12x6 tee|6, 12, 18, 24 in straight|6x6 elbow
  • Flame Detection : Flame rod or UV scanner, depending on end‑plate selection
  • Turndown Ratio : 30:1
  • Pilot Capacity : Nominal 25,000 Btu/h pilot
  • Capacity Range : Max - 1,000,000 Btu/h per lineal foot, Min - 25,000 Btu/h per lineal foot (application‑dependent)
  • Pressure Drop : 0.3 to 1 in wc across burner and profile plate (Process Air)
  • Ignition Type : Raw gas pilot integrated in end plate; direct spark ignition possible per local codes
  • Gas Pressure : Butane - NP1‑LE ≈7.7 mbar (≈3.1 in wc); NP2‑LE ≈3.7 mbar (≈1.5 in wc) for 300 kW/ft|Natural Gas - NP1‑LE ≈31.7 mbar (≈12.7 in wc); NP2‑LE ≈15.2 mbar (≈6.1 in wc) for 300 kW/ft|Propane - NP1‑LE ≈12.8 mbar (≈5.1 in wc); NP2‑LE ≈6.2 mbar (≈2.5 in wc) for 300 kW/ft
  • Flame Length : 150 to 700 mm (6 to 28 in), increasing with heat input and decreasing with higher air velocity
  • Burner Type : In‑duct, direct‑fired line burner for fresh air/process air (raw gas) with profile plate velocity control
  • Model Name : NP1‑LE and NP2‑LE AIRFLO®
  • Fuel Type : Natural Gas, Propane, Butane
  • Material : NP1‑LE: Standard (Cast Iron), AL (Aluminum Body), ALSS (Aluminum Body/Back‑Up Bars, Nickel‑Plated End Plates, Stainless Steel Fasteners)|NP2‑LE: Standard or AL
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