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pilot burners

Ignition Gas Pilots IPG

Industrial pilot burner designed for fast, easy installation.

Overview
The IPG gas pilot is a factory assembled prepiped pilot gas unit that permits easy fast installation. IPGs provide a reliable means of lighting Hauck burners and many other makes of gas and oil burners. Each pilot is designed to provide flame stability and long life under severe operating conditions including compensation for burner and/or furnace back pressure. The IPG is available in three pilot sizes with 16 osig (6,900 Pa) capacity range of 21,800 to 80,500 Btu/hr (5.8 to 21.3 kW).

Features & Benefits:
  • Air/gas mixer with finite fuel gas adjustment valve
  • Heat resistant stainless steel alloy flame holder and nozzle
  • Prepiped and assembled using industry accepted components and practices for ease of system integration and installation
  • Back-loaded fuel gas regulator with automatic compensation for variations in burner or chamber back pressure
  • Available manifold version with safety shutoff and leak test valves for simplified insurance approval and NFPA
  • Code testing requirements
Specifications

Air & Combustion Air Specifications

  • Air Supply Pressure Range
    • 14 to 55 in.wc

Ignition, Flame & Supervision Specifications

  • Spark Plug Gap
    • Size 1: 1/8 to 1/4 in (3.2 to 6.4 mm)
    • Size 2 and 3: 3/32 to 1/8 in (2.4 to 3.2 mm)
  • Ignition Type
    • Electric spark ignition
  • Ignition Transformer Specs
    • 5000/6000 V coil type transformer

Dimensions & Size Specifications

  • Sizes
    • IPG Gas Pilot Burners (IPG‑411, IPG‑412, IPG‑413)

Combustion, Mixing & Fuel Dynamics

  • Proper Mixture Indicator
    • Small flames visible; blue flame; yellow=too rich

Pressure Specifications

  • Pressure Application Capability
    • Neutral, negative, and positive pressure applications
  • Gas Supply Pressure
    • 13.9 to 27.7 in wc

Actuation, Valve & Motion Control Specifications

  • Pilot Nozzle Position
    • Slightly behind burner nozzle discharge

Combustion, Fuel & Mixing Sub‑Systems

  • Pilot Components
    • Gas Regulator, Air Ball Valve, Gas Ball Valve, Mixer, Pilot Nozzle, Union, Flex Nipple

Mixing & Combustion Sub‑Components

  • Mixer Adjustment
    • Set screw adjusts ratio: clockwise=lean, counter‑clockwise=rich

Material Specifications

  • Material
    • Stainless Steel

Electrical Specifications

  • Maintenance Interval
    • Clean mixer jet and nozzle holes if clogged

Fuel, Gas & Media Specifications

  • Fuel Type
    • Natural Gas (other gaseous fuels possible - consult Hauck)

Burner/Flame‑Related Lengths

  • Flame Length
    • ~150–230 mm (size‑dependent)

Performance Specifications

  • Capacity
    • 16,000 to 84,000 Btu/hr (≈ 4.2 to 22.2 kW)

Mechanical Design & Adjustment Characteristics

  • Back Loaded Feature
    • Compensates air/fuel ratio for furnace/burner pressure changes

Applications & Compatibility

  • Applications
    • Ignition only (not intended as permanent pilots)
    • Reliable ignition of Hauck burners and many other gas/oil burners

Air & Combustion Air Specifications

  • Air Supply Pressure Range
    • 14 to 55 in.wc

Ignition, Flame & Supervision Specifications

  • Spark Plug Gap
    • Size 1: 1/8 to 1/4 in (3.2 to 6.4 mm)
    • Size 2 and 3: 3/32 to 1/8 in (2.4 to 3.2 mm)
  • Ignition Type
    • Electric spark ignition
  • Ignition Transformer Specs
    • 5000/6000 V coil type transformer

Dimensions & Size Specifications

  • Sizes
    • IPG Gas Pilot Burners (IPG‑411, IPG‑412, IPG‑413)

Combustion, Mixing & Fuel Dynamics

  • Proper Mixture Indicator
    • Small flames visible; blue flame; yellow=too rich

Pressure Specifications

  • Pressure Application Capability
    • Neutral, negative, and positive pressure applications
  • Gas Supply Pressure
    • 13.9 to 27.7 in wc

Actuation, Valve & Motion Control Specifications

  • Pilot Nozzle Position
    • Slightly behind burner nozzle discharge

Combustion, Fuel & Mixing Sub‑Systems

  • Pilot Components
    • Gas Regulator, Air Ball Valve, Gas Ball Valve, Mixer, Pilot Nozzle, Union, Flex Nipple

Mixing & Combustion Sub‑Components

  • Mixer Adjustment
    • Set screw adjusts ratio: clockwise=lean, counter‑clockwise=rich

Material Specifications

  • Material
    • Stainless Steel

Electrical Specifications

  • Maintenance Interval
    • Clean mixer jet and nozzle holes if clogged

Fuel, Gas & Media Specifications

  • Fuel Type
    • Natural Gas (other gaseous fuels possible - consult Hauck)

Burner/Flame‑Related Lengths

  • Flame Length
    • ~150–230 mm (size‑dependent)

Performance Specifications

  • Capacity
    • 16,000 to 84,000 Btu/hr (≈ 4.2 to 22.2 kW)

Mechanical Design & Adjustment Characteristics

  • Back Loaded Feature
    • Compensates air/fuel ratio for furnace/burner pressure changes

Applications & Compatibility

  • Applications
    • Ignition only (not intended as permanent pilots)
    • Reliable ignition of Hauck burners and many other gas/oil burners
  • Air Supply Pressure Range : 14 to 55 in.wc
  • Spark Plug Gap : Size 1: 1/8 to 1/4 in (3.2 to 6.4 mm)|Size 2 and 3: 3/32 to 1/8 in (2.4 to 3.2 mm)
  • Sizes : IPG Gas Pilot Burners (IPG‑411, IPG‑412, IPG‑413)
  • Proper Mixture Indicator : Small flames visible; blue flame; yellow=too rich
  • Pressure Application Capability : Neutral, negative, and positive pressure applications
  • Pilot Nozzle Position : Slightly behind burner nozzle discharge
  • Pilot Components : Gas Regulator, Air Ball Valve, Gas Ball Valve, Mixer, Pilot Nozzle, Union, Flex Nipple
  • Mixer Adjustment : Set screw adjusts ratio: clockwise=lean, counter‑clockwise=rich
  • Material : Stainless Steel
  • Maintenance Interval : Clean mixer jet and nozzle holes if clogged
  • Ignition Type : Electric spark ignition
  • Ignition Transformer Specs : 5000/6000 V coil type transformer
  • Gas Supply Pressure : 13.9 to 27.7 in wc
  • Fuel Type : Natural Gas (other gaseous fuels possible - consult Hauck)
  • Flame Length : ~150–230 mm (size‑dependent)
  • Capacity : 16,000 to 84,000 Btu/hr (≈ 4.2 to 22.2 kW)
  • Back Loaded Feature : Compensates air/fuel ratio for furnace/burner pressure changes
  • Applications : Ignition only (not intended as permanent pilots)|Reliable ignition of Hauck burners and many other gas/oil burners
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