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modular controllers

ControlEdge™ PLC

ControlEdge™ PLC, when combined with Experion®, reduces integration costs for balance of plant operations, minimizes downtime, decreases risk with embedded cyber security, and lowers total cost of ownership through extended system lifecycle.

Overview
What Is It?
​The PLC is part of the ControlEdge family of controllers providing unprecedented connectivity through all levels of process and business operations. It is one of the first controllers supporting Honeywell’s IIoT-ready initiative.
ControlEdge PLC Users benefit from an easier configuration, efficient operations, and reduced maintenance as the PLC helps liberate plant personnel from manual processes. Its use of OPC UA protocol and its built-in cyber security enable smooth integration to a range of instruments, equipment, and software. By offering Universal I/O, ControlEdge provides remote configuration and late design change flexibility for improved project implementation as part of our LEAP™ project execution methodology.

How Does It Work?
ControlEdge provides an IIoT-ready open platform, enabling users to better leverage data across their assets. Interoperable multi-level and multi-platform open communication provides flexible and scalable design, enabling standardization with less hardware.
A common HMI for PLC and Experion means fewer operator and engineering stations, less hardware and wiring, reduced IT licensing, and less training with a common operator interface.
Embedded cyber security helps improve compliance and availability and reduce risk. Features include secure boot to prevent uploading of unauthorized software, a built-in firewall, and a certified secure development lifecycle to ensure security is built in from the start.​

What Problems Does It Solve?
Honeywell can serve as your single vendor for all automation needs, including DCS, PLC, SCADA, Field Device Manager for asset management, and an HMI panel PC – all with seamless integration and support.
  • Faster system setup, testing, and troubleshooting
  • Flexible and scalable design
  • Standardization with less hardware
  • Investment protection and easier maintenance
  • Built-in cyber security
  • Seamless support
  • Reduced cost over the lifecycle.
Specifications

Standards & Certifications

  • Approvals
    • CE, UL, CSA, ATEX, IECEx, RCM, RoHS, ODVA, Marine (ABS, BV, DNV, KR, LR), ISASecure Level 2, RoHS Compliant

Processing & Performance Metrics

  • User Programming Memory
    • 10 MB (Program 5 MB, Data 5 MB), 256 MB/512 MB Flash (model dependent)
  • Processor
    • Dual Core ARM® Cortex™-A9, 667 MHz (32 bit)
  • Maximum Expansion Racks
    • 11 (Non-Redundant), 12 (Redundant)
  • Maximum Digital Channels
    • 4608
  • Maximum Analog Channels
    • 2304

I/O Capabilities

  • Universal I/O
    • HART-enabled, redundant/non-redundant, soft-configurable as AI/AO/DI/DO
  • Time Sync
    • SNTP, DNP3
  • Maximum I/O Modules
    • 144
  • Integration
    • Experion DCS, SCADA, FDM, OPC UA, Modbus, PROFINET, EtherNet/IP, MQTT, DNP3, HART-IP
  • I/O Scan Time
    • 10 to 3000 ms (adjustable)
  • I/O Network Topology
    • Star, Ring, DLR
    • Up to 100 m (Ethernet), 5 km (fiber MM), 40 km (fiber SM)
  • I/O Modules
    • Universal, Analog, Digital, Pulse/Frequency, Relay, High Level Analog, etc.
  • Command Execution Time
    • 85 µs per 1000 commands in Structured Text

Redundancy & Synchronization

  • Switchover Time
    • <100 ms
  • Controller Redundancy
    • Hot Standby supported

Communication & Protocols

  • Serial Communication
    • 2xRS232, 2xRS485, Modbus RTU/ASCII, User Defined Protocol, 6 modules per CPM
  • Ethernet Ports
    • 4 (RJ45, shielded, auto-crossover, 10/100BaseTx)

Memory & Storage

  • SD Card Support
    • Up to 32 GB (Class 6/10)
  • RAM
    • 256 MB/512 MB with ECC (model dependent)

Electrical Specifications

  • Power Supply
    • 51W 24VDC, 58W 110/240VAC, 41W 110/240VAC (Ext. Temp)

Environmental Conditions

  • Operating Modes
    • Run Locked, Stop Locked, Remote Running, Remote Stopped
  • Mechanical Shock/Vibration
    • 15 g, 11 ms, 6 Directions
    • IEC 60068-2-6, 3.5 mm/1 g, 10 cycles/axis
  • Maximum Altitude
    • 2000 meters
  • Environmental
    • -40 to +70 deg C (Extended Temp), 10 to 90% RH Non-Condensing, G3 Conformal Coating degree Celsius

Technical Specifications

  • Non-Volatile Data Life
    • 20+ years (no battery required)

Software & Interface

  • Embedded Firewall/IPsec
    • Supported on ports 1&2

Network & Connectivity Infrastructure

  • Datalog Support
    • Flash or SD Card, 1 ms Timestamp, Configurable Rate (1s to 1h)

Security & Access Control

  • Cyber Security
    • ISASecure EDSA Level 2 certified

Others

  • Protocols Supported
    • I/O Communication, EtherNet/IP Client, PROFINET (Ports 3&4)
    • MODBUS TCP/UDP, OPC UA, HART-IP, CDA, EtherNet/IP Server, EUCN, DNP3, MQTT, IEC60870-5-104 (Ports 1&2)

Standards & Certifications

  • Approvals
    • CE, UL, CSA, ATEX, IECEx, RCM, RoHS, ODVA, Marine (ABS, BV, DNV, KR, LR), ISASecure Level 2, RoHS Compliant

Processing & Performance Metrics

  • User Programming Memory
    • 10 MB (Program 5 MB, Data 5 MB), 256 MB/512 MB Flash (model dependent)
  • Processor
    • Dual Core ARM® Cortex™-A9, 667 MHz (32 bit)
  • Maximum Expansion Racks
    • 11 (Non-Redundant), 12 (Redundant)
  • Maximum Digital Channels
    • 4608
  • Maximum Analog Channels
    • 2304

I/O Capabilities

  • Universal I/O
    • HART-enabled, redundant/non-redundant, soft-configurable as AI/AO/DI/DO
  • Time Sync
    • SNTP, DNP3
  • Maximum I/O Modules
    • 144
  • Integration
    • Experion DCS, SCADA, FDM, OPC UA, Modbus, PROFINET, EtherNet/IP, MQTT, DNP3, HART-IP
  • I/O Scan Time
    • 10 to 3000 ms (adjustable)
  • I/O Network Topology
    • Star, Ring, DLR
    • Up to 100 m (Ethernet), 5 km (fiber MM), 40 km (fiber SM)
  • I/O Modules
    • Universal, Analog, Digital, Pulse/Frequency, Relay, High Level Analog, etc.
  • Command Execution Time
    • 85 µs per 1000 commands in Structured Text

Redundancy & Synchronization

  • Switchover Time
    • <100 ms
  • Controller Redundancy
    • Hot Standby supported

Communication & Protocols

  • Serial Communication
    • 2xRS232, 2xRS485, Modbus RTU/ASCII, User Defined Protocol, 6 modules per CPM
  • Ethernet Ports
    • 4 (RJ45, shielded, auto-crossover, 10/100BaseTx)

Memory & Storage

  • SD Card Support
    • Up to 32 GB (Class 6/10)
  • RAM
    • 256 MB/512 MB with ECC (model dependent)

Electrical Specifications

  • Power Supply
    • 51W 24VDC, 58W 110/240VAC, 41W 110/240VAC (Ext. Temp)

Environmental Conditions

  • Operating Modes
    • Run Locked, Stop Locked, Remote Running, Remote Stopped
  • Mechanical Shock/Vibration
    • 15 g, 11 ms, 6 Directions
    • IEC 60068-2-6, 3.5 mm/1 g, 10 cycles/axis
  • Maximum Altitude
    • 2000 meters
  • Environmental
    • -40 to +70 deg C (Extended Temp), 10 to 90% RH Non-Condensing, G3 Conformal Coating degree Celsius

Technical Specifications

  • Non-Volatile Data Life
    • 20+ years (no battery required)

Software & Interface

  • Embedded Firewall/IPsec
    • Supported on ports 1&2

Network & Connectivity Infrastructure

  • Datalog Support
    • Flash or SD Card, 1 ms Timestamp, Configurable Rate (1s to 1h)

Security & Access Control

  • Cyber Security
    • ISASecure EDSA Level 2 certified

Others

  • Protocols Supported
    • I/O Communication, EtherNet/IP Client, PROFINET (Ports 3&4)
    • MODBUS TCP/UDP, OPC UA, HART-IP, CDA, EtherNet/IP Server, EUCN, DNP3, MQTT, IEC60870-5-104 (Ports 1&2)
  • Approvals : CE, UL, CSA, ATEX, IECEx, RCM, RoHS, ODVA, Marine (ABS, BV, DNV, KR, LR), ISASecure Level 2, RoHS Compliant
  • User Programming Memory : 10 MB (Program 5 MB, Data 5 MB), 256 MB/512 MB Flash (model dependent)
  • Universal I/O : HART-enabled, redundant/non-redundant, soft-configurable as AI/AO/DI/DO
  • Time Sync : SNTP, DNP3
  • Switchover Time : <100 ms
  • Serial Communication : 2xRS232, 2xRS485, Modbus RTU/ASCII, User Defined Protocol, 6 modules per CPM
  • SD Card Support : Up to 32 GB (Class 6/10)
  • RAM : 256 MB/512 MB with ECC (model dependent)
  • Protocols Supported : I/O Communication, EtherNet/IP Client, PROFINET (Ports 3&4)|MODBUS TCP/UDP, OPC UA, HART-IP, CDA, EtherNet/IP Server, EUCN, DNP3, MQTT, IEC60870-5-104 (Ports 1&2)
  • Processor : Dual Core ARM® Cortex™-A9, 667 MHz (32 bit)
  • Power Supply : 51W 24VDC, 58W 110/240VAC, 41W 110/240VAC (Ext. Temp)
  • Operating Modes : Run Locked, Stop Locked, Remote Running, Remote Stopped
  • Non-Volatile Data Life : 20+ years (no battery required)
  • Mechanical Shock/Vibration : 15 g, 11 ms, 6 Directions|IEC 60068-2-6, 3.5 mm/1 g, 10 cycles/axis
  • Maximum I/O Modules : 144
  • Maximum Expansion Racks : 11 (Non-Redundant), 12 (Redundant)
  • Maximum Digital Channels : 4608
  • Maximum Analog Channels : 2304
  • Maximum Altitude : 2000 meters
  • Integration : Experion DCS, SCADA, FDM, OPC UA, Modbus, PROFINET, EtherNet/IP, MQTT, DNP3, HART-IP
  • I/O Scan Time : 10 to 3000 ms (adjustable)
  • I/O Network Topology : Star, Ring, DLR|Up to 100 m (Ethernet), 5 km (fiber MM), 40 km (fiber SM)
  • I/O Modules : Universal, Analog, Digital, Pulse/Frequency, Relay, High Level Analog, etc.
  • Ethernet Ports : 4 (RJ45, shielded, auto-crossover, 10/100BaseTx)
  • Environmental : -40 to +70 deg C (Extended Temp), 10 to 90% RH Non-Condensing, G3 Conformal Coating degree Celsius
  • Embedded Firewall/IPsec : Supported on ports 1&2
  • Datalog Support : Flash or SD Card, 1 ms Timestamp, Configurable Rate (1s to 1h)
  • Cyber Security : ISASecure EDSA Level 2 certified
  • Controller Redundancy : Hot Standby supported
  • Command Execution Time : 85 µs per 1000 commands in Structured Text
Application Note
Name
Description
File Size
Date
Size
Ethernet/IP PIN for ControlEdge PLC
application/pdf 688.58 KB
7/28/2021
688.58 KB
Honeywell ControlEdge PLC provides secure and flexible control for water and wastewater applications
application/pdf 248.4 KB
7/28/2021
248.4 KB
Honeywell's integrated control and safety solution helped one of Europe's biggest biomass plant meet the highest environmental performance targets while ensuring the lowest lifecycle costs.
application/pdf 890.8 KB
7/28/2021
890.8 KB
Brochure
Name
Description
File Size
Date
Size
Legacy PLC Migration
application/pdf 795.11 KB
2/28/2022
795.11 KB
ControlEdge PLC overview brochure
application/pdf 2.3 MB
7/28/2021
2.3 MB
ControlEdge PLC Brochure updated for R172
application/pdf 1.83 MB
2/28/2022
1.83 MB
TotalCare Services for Scalable Control Solutions brochure
application/pdf 404.99 KB
4/29/2021
404.99 KB
665879 HPS BRO ControlEdge A4
application/pdf 3.92 MB
10/31/2023
3.92 MB
Data Sheet
Name
Description
File Size
Date
Size
Latest specification
application/pdf 1.82 MB
12/18/2023
1.82 MB
Brief
Name
Description
File Size
Date
Size
ControlEdge PLC flyer for OEM
application/pdf 3.31 MB
5/5/2021
3.31 MB
Updated for R172
application/pdf 834.4 KB
1/5/2022
834.4 KB
ControlEdge PLC flyer for EPCs - 2020
application/pdf 109.86 KB
7/28/2021
109.86 KB
ControlEdge PLC Migration Flyer
application/pdf 196.58 KB
2/15/2022
196.58 KB
PIN for Universal I/O for ControlEdge 900 controllers
application/pdf 260.46 KB
7/28/2021
260.46 KB
ControlEdge PLC flyer for system integrators and distributors
application/pdf 144.07 KB
5/5/2021
144.07 KB
Streamlined design for control centers
application/pdf 301.58 KB
1/18/2022
301.58 KB
Catalog
Name
Description
File Size
Date
Size
Honeywell's comprehensive portfolio of measurement and control products, combined with our software solutions and open interfaces for data access, enable you to manage your plant assets and optimize your enterprise. Learn more.
application/pdf 4.44 MB
4/30/2021
4.44 MB
Case Study
Name
Description
File Size
Date
Size
For this heavy rare earth Browns Range Pilot Plant, developed by engineering, procurement and construction group Sinosteel, Honeywell was chosen to provide the control system, using its ControlEdge™ PLC and ControlEdge™ RTU hardware.
application/pdf 389.63 KB
7/28/2021
389.63 KB
Name
Description
File Size
Date
Size
ControlEdge PLC flyer for OEM
application/pdf 3.31 MB
5/5/2021
3.31 MB
Ethernet/IP PIN for ControlEdge PLC
application/pdf 688.58 KB
7/28/2021
688.58 KB
Honeywell ControlEdge PLC provides secure and flexible control for water and wastewater applications
application/pdf 248.4 KB
7/28/2021
248.4 KB
Honeywell's integrated control and safety solution helped one of Europe's biggest biomass plant meet the highest environmental performance targets while ensuring the lowest lifecycle costs.
application/pdf 890.8 KB
7/28/2021
890.8 KB
Updated for R172
application/pdf 834.4 KB
1/5/2022
834.4 KB
ControlEdge PLC flyer for EPCs - 2020
application/pdf 109.86 KB
7/28/2021
109.86 KB
Legacy PLC Migration
application/pdf 795.11 KB
2/28/2022
795.11 KB
For this heavy rare earth Browns Range Pilot Plant, developed by engineering, procurement and construction group Sinosteel, Honeywell was chosen to provide the control system, using its ControlEdge™ PLC and ControlEdge™ RTU hardware.
application/pdf 389.63 KB
7/28/2021
389.63 KB
ControlEdge PLC overview brochure
application/pdf 2.3 MB
7/28/2021
2.3 MB
Honeywell's comprehensive portfolio of measurement and control products, combined with our software solutions and open interfaces for data access, enable you to manage your plant assets and optimize your enterprise. Learn more.
application/pdf 4.44 MB
4/30/2021
4.44 MB
ControlEdge PLC Migration Flyer
application/pdf 196.58 KB
2/15/2022
196.58 KB
PIN for Universal I/O for ControlEdge 900 controllers
application/pdf 260.46 KB
7/28/2021
260.46 KB
ControlEdge PLC Brochure updated for R172
application/pdf 1.83 MB
2/28/2022
1.83 MB
ControlEdge PLC flyer for system integrators and distributors
application/pdf 144.07 KB
5/5/2021
144.07 KB
Streamlined design for control centers
application/pdf 301.58 KB
1/18/2022
301.58 KB
TotalCare Services for Scalable Control Solutions brochure
application/pdf 404.99 KB
4/29/2021
404.99 KB
665879 HPS BRO ControlEdge A4
application/pdf 3.92 MB
10/31/2023
3.92 MB
Latest specification
application/pdf 1.82 MB
12/18/2023
1.82 MB
Name
Description
File Size
Date
Size
Ethernet/IP PIN for ControlEdge PLC
688.58 KB
7/28/2021
Honeywell ControlEdge PLC provides secure and flexible control for water and wastewater applications
248.4 KB
7/28/2021
Honeywell's integrated control and safety solution helped one of Europe's biggest biomass plant meet the highest environmental performance targets while ensuring the lowest lifecycle costs.
890.8 KB
7/28/2021
Legacy PLC Migration
795.11 KB
2/28/2022
ControlEdge PLC overview brochure
2.3 MB
7/28/2021
ControlEdge PLC Brochure updated for R172
1.83 MB
2/28/2022
TotalCare Services for Scalable Control Solutions brochure
404.99 KB
4/29/2021
665879 HPS BRO ControlEdge A4
3.92 MB
10/31/2023
Latest specification
1.82 MB
12/18/2023
ControlEdge PLC flyer for OEM
3.31 MB
5/5/2021
Updated for R172
834.4 KB
1/5/2022
ControlEdge PLC flyer for EPCs - 2020
109.86 KB
7/28/2021
ControlEdge PLC Migration Flyer
196.58 KB
2/15/2022
PIN for Universal I/O for ControlEdge 900 controllers
260.46 KB
7/28/2021
ControlEdge PLC flyer for system integrators and distributors
144.07 KB
5/5/2021
Streamlined design for control centers
301.58 KB
1/18/2022
Honeywell's comprehensive portfolio of measurement and control products, combined with our software solutions and open interfaces for data access, enable you to manage your plant assets and optimize your enterprise. Learn more.
4.44 MB
4/30/2021
For this heavy rare earth Browns Range Pilot Plant, developed by engineering, procurement and construction group Sinosteel, Honeywell was chosen to provide the control system, using its ControlEdge™ PLC and ControlEdge™ RTU hardware.
389.63 KB
7/28/2021
Name
Description
File Size
Date
Size
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