modular controllers
ControlEdge™ PLC
ControlEdge™ PLC, when combined with Experion®, reduces integration costs for balance of plant operations, minimizes downtime, decreases risk with embedded cyber security, and lowers total cost of ownership through extended system lifecycle.
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The PLC is part of the ControlEdge family of controllers providing unprecedented connectivity through all levels of process and business operations. It is one of the first controllers supporting Honeywell’s IIoT-ready initiative.
ControlEdge PLC Users benefit from an easier configuration, efficient operations, and reduced maintenance as the PLC helps liberate plant personnel from manual processes. Its use of OPC UA protocol and its built-in cyber security enable smooth integration to a range of instruments, equipment, and software. By offering Universal I/O, ControlEdge provides remote configuration and late design change flexibility for improved project implementation as part of our LEAP™ project execution methodology.
How Does It Work?
ControlEdge provides an IIoT-ready open platform, enabling users to better leverage data across their assets. Interoperable multi-level and multi-platform open communication provides flexible and scalable design, enabling standardization with less hardware.
A common HMI for PLC and Experion means fewer operator and engineering stations, less hardware and wiring, reduced IT licensing, and less training with a common operator interface.
Embedded cyber security helps improve compliance and availability and reduce risk. Features include secure boot to prevent uploading of unauthorized software, a built-in firewall, and a certified secure development lifecycle to ensure security is built in from the start.
What Problems Does It Solve?
Honeywell can serve as your single vendor for all automation needs, including DCS, PLC, SCADA, Field Device Manager for asset management, and an HMI panel PC – all with seamless integration and support.
- Faster system setup, testing, and troubleshooting
- Flexible and scalable design
- Standardization with less hardware
- Investment protection and easier maintenance
- Built-in cyber security
- Seamless support
- Reduced cost over the lifecycle.
Memory & Storage
- RAM
- 256 MB/512 MB with ECC (model dependent)
- SD Card Support
- Up to 32 GB (Class 6/10)
Environmental Conditions
- Mechanical Shock/Vibration
- 15 g, 11 ms, 6 Directions
- IEC 60068-2-6, 3.5 mm/1 g, 10 cycles/axis
- Maximum Altitude
- 2000 meters
- Operating Modes
- Run Locked, Stop Locked, Remote Running, Remote Stopped
- Environmental
- -40 to +70 deg C (Extended Temp), 10 to 90% RH Non-Condensing, G3 Conformal Coating degree Celsius
Processing & Performance Metrics
- Maximum Digital Channels
- 4608
- User Programming Memory
- 10 MB (Program 5 MB, Data 5 MB), 256 MB/512 MB Flash (model dependent)
- Maximum Expansion Racks
- 11 (Non-Redundant), 12 (Redundant)
- Maximum Analog Channels
- 2304
- Processor
- Dual Core ARM® Cortex™-A9, 667 MHz (32 bit)
Software & Interface
- Embedded Firewall/IPsec
- Supported on ports 1&2
Technical Specifications
- Non-Volatile Data Life
- 20+ years (no battery required)
I/O Capabilities
- Command Execution Time
- 85 µs per 1000 commands in Structured Text
- I/O Network Topology
- Star, Ring, DLR
- Up to 100 m (Ethernet), 5 km (fiber MM), 40 km (fiber SM)
- Maximum I/O Modules
- 144
- Universal I/O
- HART-enabled, redundant/non-redundant, soft-configurable as AI/AO/DI/DO
- I/O Scan Time
- 10 to 3000 ms (adjustable)
- Integration
- Experion DCS, SCADA, FDM, OPC UA, Modbus, PROFINET, EtherNet/IP, MQTT, DNP3, HART-IP
- I/O Modules
- Universal, Analog, Digital, Pulse/Frequency, Relay, High Level Analog, etc.
- Time Sync
- SNTP, DNP3
Redundancy & Synchronization
- Controller Redundancy
- Hot Standby supported
- Switchover Time
- <100 ms
Communication & Protocols
- Serial Communication
- 2xRS232, 2xRS485, Modbus RTU/ASCII, User Defined Protocol, 6 modules per CPM
- Ethernet Ports
- 4 (RJ45, shielded, auto-crossover, 10/100BaseTx)
Network & Connectivity Infrastructure
- Datalog Support
- Flash or SD Card, 1 ms Timestamp, Configurable Rate (1s to 1h)
Security & Access Control
- Cyber Security
- ISASecure EDSA Level 2 certified
Electrical Specifications
- Power Supply
- 51W 24VDC, 58W 110/240VAC, 41W 110/240VAC (Ext. Temp)
Standards & Certifications
- Approvals
- CE, UL, CSA, ATEX, IECEx, RCM, RoHS, ODVA, Marine (ABS, BV, DNV, KR, LR), ISASecure Level 2, RoHS Compliant
Others
- Protocols Supported
- I/O Communication, EtherNet/IP Client, PROFINET (Ports 3&4)
- MODBUS TCP/UDP, OPC UA, HART-IP, CDA, EtherNet/IP Server, EUCN, DNP3, MQTT, IEC60870-5-104 (Ports 1&2)
Memory & Storage
- RAM
- 256 MB/512 MB with ECC (model dependent)
- SD Card Support
- Up to 32 GB (Class 6/10)
Environmental Conditions
- Mechanical Shock/Vibration
- 15 g, 11 ms, 6 Directions
- IEC 60068-2-6, 3.5 mm/1 g, 10 cycles/axis
- Maximum Altitude
- 2000 meters
- Operating Modes
- Run Locked, Stop Locked, Remote Running, Remote Stopped
- Environmental
- -40 to +70 deg C (Extended Temp), 10 to 90% RH Non-Condensing, G3 Conformal Coating degree Celsius
Processing & Performance Metrics
- Maximum Digital Channels
- 4608
- User Programming Memory
- 10 MB (Program 5 MB, Data 5 MB), 256 MB/512 MB Flash (model dependent)
- Maximum Expansion Racks
- 11 (Non-Redundant), 12 (Redundant)
- Maximum Analog Channels
- 2304
- Processor
- Dual Core ARM® Cortex™-A9, 667 MHz (32 bit)
Software & Interface
- Embedded Firewall/IPsec
- Supported on ports 1&2
Technical Specifications
- Non-Volatile Data Life
- 20+ years (no battery required)
I/O Capabilities
- Command Execution Time
- 85 µs per 1000 commands in Structured Text
- I/O Network Topology
- Star, Ring, DLR
- Up to 100 m (Ethernet), 5 km (fiber MM), 40 km (fiber SM)
- Maximum I/O Modules
- 144
- Universal I/O
- HART-enabled, redundant/non-redundant, soft-configurable as AI/AO/DI/DO
- I/O Scan Time
- 10 to 3000 ms (adjustable)
- Integration
- Experion DCS, SCADA, FDM, OPC UA, Modbus, PROFINET, EtherNet/IP, MQTT, DNP3, HART-IP
- I/O Modules
- Universal, Analog, Digital, Pulse/Frequency, Relay, High Level Analog, etc.
- Time Sync
- SNTP, DNP3
Redundancy & Synchronization
- Controller Redundancy
- Hot Standby supported
- Switchover Time
- <100 ms
Communication & Protocols
- Serial Communication
- 2xRS232, 2xRS485, Modbus RTU/ASCII, User Defined Protocol, 6 modules per CPM
- Ethernet Ports
- 4 (RJ45, shielded, auto-crossover, 10/100BaseTx)
Network & Connectivity Infrastructure
- Datalog Support
- Flash or SD Card, 1 ms Timestamp, Configurable Rate (1s to 1h)
Security & Access Control
- Cyber Security
- ISASecure EDSA Level 2 certified
Electrical Specifications
- Power Supply
- 51W 24VDC, 58W 110/240VAC, 41W 110/240VAC (Ext. Temp)
Standards & Certifications
- Approvals
- CE, UL, CSA, ATEX, IECEx, RCM, RoHS, ODVA, Marine (ABS, BV, DNV, KR, LR), ISASecure Level 2, RoHS Compliant
Others
- Protocols Supported
- I/O Communication, EtherNet/IP Client, PROFINET (Ports 3&4)
- MODBUS TCP/UDP, OPC UA, HART-IP, CDA, EtherNet/IP Server, EUCN, DNP3, MQTT, IEC60870-5-104 (Ports 1&2)
- RAM : 256 MB/512 MB with ECC (model dependent)
- Mechanical Shock/Vibration : 15 g, 11 ms, 6 Directions|IEC 60068-2-6, 3.5 mm/1 g, 10 cycles/axis
- Maximum Digital Channels : 4608
- User Programming Memory : 10 MB (Program 5 MB, Data 5 MB), 256 MB/512 MB Flash (model dependent)
- Maximum Expansion Racks : 11 (Non-Redundant), 12 (Redundant)
- Maximum Analog Channels : 2304
- Embedded Firewall/IPsec : Supported on ports 1&2
- Non-Volatile Data Life : 20+ years (no battery required)
- Command Execution Time : 85 µs per 1000 commands in Structured Text
- Controller Redundancy : Hot Standby supported
- Serial Communication : 2xRS232, 2xRS485, Modbus RTU/ASCII, User Defined Protocol, 6 modules per CPM
- I/O Network Topology : Star, Ring, DLR|Up to 100 m (Ethernet), 5 km (fiber MM), 40 km (fiber SM)
- Protocols Supported : I/O Communication, EtherNet/IP Client, PROFINET (Ports 3&4)|MODBUS TCP/UDP, OPC UA, HART-IP, CDA, EtherNet/IP Server, EUCN, DNP3, MQTT, IEC60870-5-104 (Ports 1&2)
- Maximum I/O Modules : 144
- Maximum Altitude : 2000 meters
- Switchover Time : <100 ms
- SD Card Support : Up to 32 GB (Class 6/10)
- Operating Modes : Run Locked, Stop Locked, Remote Running, Remote Stopped
- Datalog Support : Flash or SD Card, 1 ms Timestamp, Configurable Rate (1s to 1h)
- Ethernet Ports : 4 (RJ45, shielded, auto-crossover, 10/100BaseTx)
- Cyber Security : ISASecure EDSA Level 2 certified
- Universal I/O : HART-enabled, redundant/non-redundant, soft-configurable as AI/AO/DI/DO
- I/O Scan Time : 10 to 3000 ms (adjustable)
- Environmental : -40 to +70 deg C (Extended Temp), 10 to 90% RH Non-Condensing, G3 Conformal Coating degree Celsius
- Power Supply : 51W 24VDC, 58W 110/240VAC, 41W 110/240VAC (Ext. Temp)
- Integration : Experion DCS, SCADA, FDM, OPC UA, Modbus, PROFINET, EtherNet/IP, MQTT, DNP3, HART-IP
- I/O Modules : Universal, Analog, Digital, Pulse/Frequency, Relay, High Level Analog, etc.
- Time Sync : SNTP, DNP3
- Processor : Dual Core ARM® Cortex™-A9, 667 MHz (32 bit)
- Approvals : CE, UL, CSA, ATEX, IECEx, RCM, RoHS, ODVA, Marine (ABS, BV, DNV, KR, LR), ISASecure Level 2, RoHS Compliant
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