modular controllers
ControlEdge™ PLC
ControlEdge™ PLC, when combined with Experion®, reduces integration costs for balance of plant operations, minimizes downtime, decreases risk with embedded cyber security, and lowers total cost of ownership through extended system lifecycle.
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The PLC is part of the ControlEdge family of controllers providing unprecedented connectivity through all levels of process and business operations. It is one of the first controllers supporting Honeywell’s IIoT-ready initiative.
ControlEdge PLC Users benefit from an easier configuration, efficient operations, and reduced maintenance as the PLC helps liberate plant personnel from manual processes. Its use of OPC UA protocol and its built-in cyber security enable smooth integration to a range of instruments, equipment, and software. By offering Universal I/O, ControlEdge provides remote configuration and late design change flexibility for improved project implementation as part of our LEAP™ project execution methodology.
How Does It Work?
ControlEdge provides an IIoT-ready open platform, enabling users to better leverage data across their assets. Interoperable multi-level and multi-platform open communication provides flexible and scalable design, enabling standardization with less hardware.
A common HMI for PLC and Experion means fewer operator and engineering stations, less hardware and wiring, reduced IT licensing, and less training with a common operator interface.
Embedded cyber security helps improve compliance and availability and reduce risk. Features include secure boot to prevent uploading of unauthorized software, a built-in firewall, and a certified secure development lifecycle to ensure security is built in from the start.
What Problems Does It Solve?
Honeywell can serve as your single vendor for all automation needs, including DCS, PLC, SCADA, Field Device Manager for asset management, and an HMI panel PC – all with seamless integration and support.
- Faster system setup, testing, and troubleshooting
- Flexible and scalable design
- Standardization with less hardware
- Investment protection and easier maintenance
- Built-in cyber security
- Seamless support
- Reduced cost over the lifecycle.
Standards & Certifications
- Approvals
- CE, UL, CSA, ATEX, IECEx, RCM, RoHS, ODVA, Marine (ABS, BV, DNV, KR, LR), ISASecure Level 2, RoHS Compliant
Processing & Performance Metrics
- User Programming Memory
- 10 MB (Program 5 MB, Data 5 MB), 256 MB/512 MB Flash (model dependent)
- Processor
- Dual Core ARM® Cortex™-A9, 667 MHz (32 bit)
- Maximum Expansion Racks
- 11 (Non-Redundant), 12 (Redundant)
- Maximum Digital Channels
- 4608
- Maximum Analog Channels
- 2304
I/O Capabilities
- Universal I/O
- HART-enabled, redundant/non-redundant, soft-configurable as AI/AO/DI/DO
- Time Sync
- SNTP, DNP3
- Maximum I/O Modules
- 144
- Integration
- Experion DCS, SCADA, FDM, OPC UA, Modbus, PROFINET, EtherNet/IP, MQTT, DNP3, HART-IP
- I/O Scan Time
- 10 to 3000 ms (adjustable)
- I/O Network Topology
- Star, Ring, DLR
- Up to 100 m (Ethernet), 5 km (fiber MM), 40 km (fiber SM)
- I/O Modules
- Universal, Analog, Digital, Pulse/Frequency, Relay, High Level Analog, etc.
- Command Execution Time
- 85 µs per 1000 commands in Structured Text
Redundancy & Synchronization
- Switchover Time
- <100 ms
- Controller Redundancy
- Hot Standby supported
Communication & Protocols
- Serial Communication
- 2xRS232, 2xRS485, Modbus RTU/ASCII, User Defined Protocol, 6 modules per CPM
- Ethernet Ports
- 4 (RJ45, shielded, auto-crossover, 10/100BaseTx)
Memory & Storage
- SD Card Support
- Up to 32 GB (Class 6/10)
- RAM
- 256 MB/512 MB with ECC (model dependent)
Electrical Specifications
- Power Supply
- 51W 24VDC, 58W 110/240VAC, 41W 110/240VAC (Ext. Temp)
Environmental Conditions
- Operating Modes
- Run Locked, Stop Locked, Remote Running, Remote Stopped
- Mechanical Shock/Vibration
- 15 g, 11 ms, 6 Directions
- IEC 60068-2-6, 3.5 mm/1 g, 10 cycles/axis
- Maximum Altitude
- 2000 meters
- Environmental
- -40 to +70 deg C (Extended Temp), 10 to 90% RH Non-Condensing, G3 Conformal Coating degree Celsius
Technical Specifications
- Non-Volatile Data Life
- 20+ years (no battery required)
Software & Interface
- Embedded Firewall/IPsec
- Supported on ports 1&2
Network & Connectivity Infrastructure
- Datalog Support
- Flash or SD Card, 1 ms Timestamp, Configurable Rate (1s to 1h)
Security & Access Control
- Cyber Security
- ISASecure EDSA Level 2 certified
Others
- Protocols Supported
- I/O Communication, EtherNet/IP Client, PROFINET (Ports 3&4)
- MODBUS TCP/UDP, OPC UA, HART-IP, CDA, EtherNet/IP Server, EUCN, DNP3, MQTT, IEC60870-5-104 (Ports 1&2)
Standards & Certifications
- Approvals
- CE, UL, CSA, ATEX, IECEx, RCM, RoHS, ODVA, Marine (ABS, BV, DNV, KR, LR), ISASecure Level 2, RoHS Compliant
Processing & Performance Metrics
- User Programming Memory
- 10 MB (Program 5 MB, Data 5 MB), 256 MB/512 MB Flash (model dependent)
- Processor
- Dual Core ARM® Cortex™-A9, 667 MHz (32 bit)
- Maximum Expansion Racks
- 11 (Non-Redundant), 12 (Redundant)
- Maximum Digital Channels
- 4608
- Maximum Analog Channels
- 2304
I/O Capabilities
- Universal I/O
- HART-enabled, redundant/non-redundant, soft-configurable as AI/AO/DI/DO
- Time Sync
- SNTP, DNP3
- Maximum I/O Modules
- 144
- Integration
- Experion DCS, SCADA, FDM, OPC UA, Modbus, PROFINET, EtherNet/IP, MQTT, DNP3, HART-IP
- I/O Scan Time
- 10 to 3000 ms (adjustable)
- I/O Network Topology
- Star, Ring, DLR
- Up to 100 m (Ethernet), 5 km (fiber MM), 40 km (fiber SM)
- I/O Modules
- Universal, Analog, Digital, Pulse/Frequency, Relay, High Level Analog, etc.
- Command Execution Time
- 85 µs per 1000 commands in Structured Text
Redundancy & Synchronization
- Switchover Time
- <100 ms
- Controller Redundancy
- Hot Standby supported
Communication & Protocols
- Serial Communication
- 2xRS232, 2xRS485, Modbus RTU/ASCII, User Defined Protocol, 6 modules per CPM
- Ethernet Ports
- 4 (RJ45, shielded, auto-crossover, 10/100BaseTx)
Memory & Storage
- SD Card Support
- Up to 32 GB (Class 6/10)
- RAM
- 256 MB/512 MB with ECC (model dependent)
Electrical Specifications
- Power Supply
- 51W 24VDC, 58W 110/240VAC, 41W 110/240VAC (Ext. Temp)
Environmental Conditions
- Operating Modes
- Run Locked, Stop Locked, Remote Running, Remote Stopped
- Mechanical Shock/Vibration
- 15 g, 11 ms, 6 Directions
- IEC 60068-2-6, 3.5 mm/1 g, 10 cycles/axis
- Maximum Altitude
- 2000 meters
- Environmental
- -40 to +70 deg C (Extended Temp), 10 to 90% RH Non-Condensing, G3 Conformal Coating degree Celsius
Technical Specifications
- Non-Volatile Data Life
- 20+ years (no battery required)
Software & Interface
- Embedded Firewall/IPsec
- Supported on ports 1&2
Network & Connectivity Infrastructure
- Datalog Support
- Flash or SD Card, 1 ms Timestamp, Configurable Rate (1s to 1h)
Security & Access Control
- Cyber Security
- ISASecure EDSA Level 2 certified
Others
- Protocols Supported
- I/O Communication, EtherNet/IP Client, PROFINET (Ports 3&4)
- MODBUS TCP/UDP, OPC UA, HART-IP, CDA, EtherNet/IP Server, EUCN, DNP3, MQTT, IEC60870-5-104 (Ports 1&2)
- Approvals : CE, UL, CSA, ATEX, IECEx, RCM, RoHS, ODVA, Marine (ABS, BV, DNV, KR, LR), ISASecure Level 2, RoHS Compliant
- User Programming Memory : 10 MB (Program 5 MB, Data 5 MB), 256 MB/512 MB Flash (model dependent)
- Universal I/O : HART-enabled, redundant/non-redundant, soft-configurable as AI/AO/DI/DO
- Time Sync : SNTP, DNP3
- Switchover Time : <100 ms
- Serial Communication : 2xRS232, 2xRS485, Modbus RTU/ASCII, User Defined Protocol, 6 modules per CPM
- SD Card Support : Up to 32 GB (Class 6/10)
- RAM : 256 MB/512 MB with ECC (model dependent)
- Protocols Supported : I/O Communication, EtherNet/IP Client, PROFINET (Ports 3&4)|MODBUS TCP/UDP, OPC UA, HART-IP, CDA, EtherNet/IP Server, EUCN, DNP3, MQTT, IEC60870-5-104 (Ports 1&2)
- Processor : Dual Core ARM® Cortex™-A9, 667 MHz (32 bit)
- Power Supply : 51W 24VDC, 58W 110/240VAC, 41W 110/240VAC (Ext. Temp)
- Operating Modes : Run Locked, Stop Locked, Remote Running, Remote Stopped
- Non-Volatile Data Life : 20+ years (no battery required)
- Mechanical Shock/Vibration : 15 g, 11 ms, 6 Directions|IEC 60068-2-6, 3.5 mm/1 g, 10 cycles/axis
- Maximum I/O Modules : 144
- Maximum Expansion Racks : 11 (Non-Redundant), 12 (Redundant)
- Maximum Digital Channels : 4608
- Maximum Analog Channels : 2304
- Maximum Altitude : 2000 meters
- Integration : Experion DCS, SCADA, FDM, OPC UA, Modbus, PROFINET, EtherNet/IP, MQTT, DNP3, HART-IP
- I/O Scan Time : 10 to 3000 ms (adjustable)
- I/O Network Topology : Star, Ring, DLR|Up to 100 m (Ethernet), 5 km (fiber MM), 40 km (fiber SM)
- I/O Modules : Universal, Analog, Digital, Pulse/Frequency, Relay, High Level Analog, etc.
- Ethernet Ports : 4 (RJ45, shielded, auto-crossover, 10/100BaseTx)
- Environmental : -40 to +70 deg C (Extended Temp), 10 to 90% RH Non-Condensing, G3 Conformal Coating degree Celsius
- Embedded Firewall/IPsec : Supported on ports 1&2
- Datalog Support : Flash or SD Card, 1 ms Timestamp, Configurable Rate (1s to 1h)
- Cyber Security : ISASecure EDSA Level 2 certified
- Controller Redundancy : Hot Standby supported
- Command Execution Time : 85 µs per 1000 commands in Structured Text
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