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direct fired furnace burners

TriOx Burner

The TriOx burner is an ultra low Nox burner with the ability to switch from flame to flameless (Invisiflame®) mode.

Overview
Hauck’s TriOx burner is ideally suited for aluminum furnaces, steel reheat furnaces, thermal fluid heaters, and other high temperature heat processes requiring ultra low NOx emissions. The burner’s three-staged air injection maximizes production efficiency while minimizing NOx and CO emissions. The unique air-staged design of the TriOx burner also has the proven benefit of scale or dross reduction in aluminum and steel applications. Low excess air, operation (5%) results in outstanding fuel efficiency. The TriOx fires any clean industrial fuel gas with a higher heating value of 500 Btu per cubic foot (19.7 MJ/nm3) or greater with ambient or preheated combustion air.

Features & Benefits:
  • Capacity range: 4200 to 27,000 kBTU/h (1230 to 7910 kW)
  • Ultra low NOx emissions with patented Invisiflame technology
  • Standard firing modes, switching mode and Invisiflame only modes available
  • Direct spark or pilot ignition
  • Low CO emissions, even on cold start
Specifications

Overview

  • Models
    • TriOx 1000, 2000, 3000, 4000 Series

Operating/Process Temperature Ranges

  • Operating Temperature Range
    • >1600°F (870°C)

Air & Combustion Air Specifications

  • Air Supply Pressure Range
    • 13.9 in wc (35 mbar)
  • Air Temperature Options
    • Ambient Air, Preheated Air
  • Excess Air Operation
    • 5% (low excess air for fuel efficiency)
  • Air Inlet Sizes
    • 6 in, 8 in, 12 in, 14 in, 16 in

Product Configuration & Options

  • Design Optimization Tool
    • FLUENT® Computational Fluid Dynamics (CFD) software
  • CFD Modeling
    • Burner design optimized using FLUENT® CFD software

Performance Specifications

  • Performance Benefits
    • Reduced metal loss, scale/dross reduction, visible flame in Invisiflame® mode

Pressure Specifications

  • Gas Supply Pressure
    • ≤ 20 in w.c. (50 mbar)

Ignition, Flame & Supervision Specifications

  • Flame Supervision
    • 1/2 in UV Scanner Port, 3/4 in UV Scanner Port, None
  • Ignition Type
    • Direct Spark, IPG Pilot, ZMI Pilot, None
  • Firing Mode
    • Standard, Invisiflame®, Switching between modes

Connections & Interfaces

  • Connection Type
    • Single air and single low-pressure gas connection

Processing & Performance Metrics

  • Capacity Range
    • 4.2 to >27 MM Btu/hr (1230 to 7910 kW)
  • NOx Emissions
    • ≤ 20 ppm
  • CO Emissions
    • Low, including on cold start

Applications & Compatibility

  • Applications
    • Aluminum furnaces, steel reheat furnaces, thermal fluid heaters

Fuel, Gas & Media Specifications

  • Fuel Type
    • Clean industrial fuel gas ≥ 500 Btu/ft³ (19.7 MJ/nm³)

Overview

  • Models
    • TriOx 1000, 2000, 3000, 4000 Series

Operating/Process Temperature Ranges

  • Operating Temperature Range
    • >1600°F (870°C)

Air & Combustion Air Specifications

  • Air Supply Pressure Range
    • 13.9 in wc (35 mbar)
  • Air Temperature Options
    • Ambient Air, Preheated Air
  • Excess Air Operation
    • 5% (low excess air for fuel efficiency)
  • Air Inlet Sizes
    • 6 in, 8 in, 12 in, 14 in, 16 in

Product Configuration & Options

  • Design Optimization Tool
    • FLUENT® Computational Fluid Dynamics (CFD) software
  • CFD Modeling
    • Burner design optimized using FLUENT® CFD software

Performance Specifications

  • Performance Benefits
    • Reduced metal loss, scale/dross reduction, visible flame in Invisiflame® mode

Pressure Specifications

  • Gas Supply Pressure
    • ≤ 20 in w.c. (50 mbar)

Ignition, Flame & Supervision Specifications

  • Flame Supervision
    • 1/2 in UV Scanner Port, 3/4 in UV Scanner Port, None
  • Ignition Type
    • Direct Spark, IPG Pilot, ZMI Pilot, None
  • Firing Mode
    • Standard, Invisiflame®, Switching between modes

Connections & Interfaces

  • Connection Type
    • Single air and single low-pressure gas connection

Processing & Performance Metrics

  • Capacity Range
    • 4.2 to >27 MM Btu/hr (1230 to 7910 kW)
  • NOx Emissions
    • ≤ 20 ppm
  • CO Emissions
    • Low, including on cold start

Applications & Compatibility

  • Applications
    • Aluminum furnaces, steel reheat furnaces, thermal fluid heaters

Fuel, Gas & Media Specifications

  • Fuel Type
    • Clean industrial fuel gas ≥ 500 Btu/ft³ (19.7 MJ/nm³)
  • Models : TriOx 1000, 2000, 3000, 4000 Series
  • Operating Temperature Range : >1600°F (870°C)
  • Air Supply Pressure Range : 13.9 in wc (35 mbar)
  • Design Optimization Tool : FLUENT® Computational Fluid Dynamics (CFD) software
  • Air Temperature Options : Ambient Air, Preheated Air
  • Performance Benefits : Reduced metal loss, scale/dross reduction, visible flame in Invisiflame® mode
  • Excess Air Operation : 5% (low excess air for fuel efficiency)
  • Gas Supply Pressure : ≤ 20 in w.c. (50 mbar)
  • Flame Supervision : 1/2 in UV Scanner Port, 3/4 in UV Scanner Port, None
  • Connection Type : Single air and single low-pressure gas connection
  • Air Inlet Sizes : 6 in, 8 in, 12 in, 14 in, 16 in
  • Capacity Range : 4.2 to >27 MM Btu/hr (1230 to 7910 kW)
  • NOx Emissions : ≤ 20 ppm
  • Ignition Type : Direct Spark, IPG Pilot, ZMI Pilot, None
  • CO Emissions : Low, including on cold start
  • CFD Modeling : Burner design optimized using FLUENT® CFD software
  • Applications : Aluminum furnaces, steel reheat furnaces, thermal fluid heaters
  • Firing Mode : Standard, Invisiflame®, Switching between modes
  • Fuel Type : Clean industrial fuel gas ≥ 500 Btu/ft³ (19.7 MJ/nm³)
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