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single burners

MEGAFIRE® HD

MEGAFIRE® HD is a combination burner that burns cleanly with exceedingly low horsepower requirements.

Overview
The MEGAFIRE® HD Industrial burner cleanly burns #2 oil, propane, or natural gas with quiet operation and exceedingly low horsepower requirements. Standard heat releases are available to 45,000,000 BTU/hr (13,000 kW), providing excellent application flexibility. Dual fuel capability of this low temp burner provides reliable heat to kilns, dryers, process heaters as well as numerous other industrial applications.

Features & Benefits:
  • Provides clean burning of #2 oil, natural, or propane gas
  • Easy installation due to compact design
  • Quiet operation with exceptionally low horsepower requirements
  • In-line blower (IB) version includes energy-efficient centaxial direct-drive combustion air blower
  • Provides application flexibility with: – Heat releases to 45,000,000 Btu/hr – High turndown capabilities 10:1 on #2 oil 15:1 on natural gas – Nine different styles and three different sizes
  • Fires gas, #2 oil, or both simultaneously
  • Atomizes oil with steam or compressed air
  • Clean products of combustion with low emission levels
  • Stand-by or alternate fuel capabilities
  • Cost-effective external blower (EB) version for back pressure applications
  • Economical operation and low noise levels
  • Easy installation and start-up when supplied with pre-assembled controls and pipe train accessory options
Specifications

Air & Combustion Air Specifications

  • Combustion Air Preheat Capability
    • Up to 200 deg C (HD version)

Operating/Process Temperature Ranges

  • Process Temperature Range
    • Upstream: 500 deg C, Downstream: 850 deg C (with HT refractory)

Ignition, Flame & Supervision Specifications

  • Flame Characteristics
    • Long, high‑momentum flame; oil flames longer and more radiant than gas flames
  • Flame Supervision
    • UV Scanner (no flame rod)
  • Ignition Type
    • Built-in pilot burner (gas standard, oil optional)

Performance, Flow & Capacity

  • Maximum Heat Release
    • Up to 13,200 kW (13.2 MW)

Fuel, Gas & Media Specifications

  • Dual Fuel Capability
    • Can fire gas and oil simultaneously
  • Fuel Type
    • Natural Gas, Propane, Butane, Biogas, Light Oil (#2), Kerosene

Combustion, Mixing & Fuel Dynamics

  • Combustion Principle
    • Nozzle‑mix design with mixing cone and discharge sleeve

Mechanical Design & Hardware Details

  • Orientation Options
    • EB version allows 22.5 deg increments
    • U (Up), D (Down), L (Left), R (Right)

Control, Logic & Functional Behavior

  • Control System Type
    • External air/gas/oil control; compatible with MAXON MICRO-RATIO® and SMARTLINK®

Processing & Performance Metrics

  • Minimum Capacity
    • Gas Firing: As low as 250-500 kW, size‑dependent
    • Oil Firing: 500-1000 kW, size‑ and temperature‑dependent
  • Maximum Capacity
    • Gas Firing: 4,400 kW (15M‑HD), 8,800 kW (30M‑HD), 13,200 kW (45M‑HD)
    • Oil Firing: 4,000 kW (15M‑HD), 8,000 kW (30M‑HD), 12,000 kW (45M‑HD)

Electrical Specifications

  • Burner Variant
    • HD - Heavy‑Duty

Product Design & Configuration

  • Burner Family
    • MEGAFIRE®

Dimensions & Size Specifications

  • Burner Sizes
    • 15M‑HD, 30M‑HD, 45M‑HD

Applications & Compatibility

  • Applications
    • High‑capacity air heaters, paper machines (TADs), large industrial dryers, cement and sand dryers, fertilizer dehydrators, waste and fume incinerators, kilns

Overview

  • Burner Type
    • Medium‑temperature, dual‑fuel nozzle‑mix burner

Material Specifications

  • Material
    • Carbon Steel (1.0037)

Air & Combustion Air Specifications

  • Combustion Air Preheat Capability
    • Up to 200 deg C (HD version)

Operating/Process Temperature Ranges

  • Process Temperature Range
    • Upstream: 500 deg C, Downstream: 850 deg C (with HT refractory)

Ignition, Flame & Supervision Specifications

  • Flame Characteristics
    • Long, high‑momentum flame; oil flames longer and more radiant than gas flames
  • Flame Supervision
    • UV Scanner (no flame rod)
  • Ignition Type
    • Built-in pilot burner (gas standard, oil optional)

Performance, Flow & Capacity

  • Maximum Heat Release
    • Up to 13,200 kW (13.2 MW)

Fuel, Gas & Media Specifications

  • Dual Fuel Capability
    • Can fire gas and oil simultaneously
  • Fuel Type
    • Natural Gas, Propane, Butane, Biogas, Light Oil (#2), Kerosene

Combustion, Mixing & Fuel Dynamics

  • Combustion Principle
    • Nozzle‑mix design with mixing cone and discharge sleeve

Mechanical Design & Hardware Details

  • Orientation Options
    • EB version allows 22.5 deg increments
    • U (Up), D (Down), L (Left), R (Right)

Control, Logic & Functional Behavior

  • Control System Type
    • External air/gas/oil control; compatible with MAXON MICRO-RATIO® and SMARTLINK®

Processing & Performance Metrics

  • Minimum Capacity
    • Gas Firing: As low as 250-500 kW, size‑dependent
    • Oil Firing: 500-1000 kW, size‑ and temperature‑dependent
  • Maximum Capacity
    • Gas Firing: 4,400 kW (15M‑HD), 8,800 kW (30M‑HD), 13,200 kW (45M‑HD)
    • Oil Firing: 4,000 kW (15M‑HD), 8,000 kW (30M‑HD), 12,000 kW (45M‑HD)

Electrical Specifications

  • Burner Variant
    • HD - Heavy‑Duty

Product Design & Configuration

  • Burner Family
    • MEGAFIRE®

Dimensions & Size Specifications

  • Burner Sizes
    • 15M‑HD, 30M‑HD, 45M‑HD

Applications & Compatibility

  • Applications
    • High‑capacity air heaters, paper machines (TADs), large industrial dryers, cement and sand dryers, fertilizer dehydrators, waste and fume incinerators, kilns

Overview

  • Burner Type
    • Medium‑temperature, dual‑fuel nozzle‑mix burner

Material Specifications

  • Material
    • Carbon Steel (1.0037)
  • Combustion Air Preheat Capability : Up to 200 deg C (HD version)
  • Process Temperature Range : Upstream: 500 deg C, Downstream: 850 deg C (with HT refractory)
  • Flame Characteristics : Long, high‑momentum flame; oil flames longer and more radiant than gas flames
  • Maximum Heat Release : Up to 13,200 kW (13.2 MW)
  • Dual Fuel Capability : Can fire gas and oil simultaneously
  • Combustion Principle : Nozzle‑mix design with mixing cone and discharge sleeve
  • Orientation Options : EB version allows 22.5 deg increments|U (Up), D (Down), L (Left), R (Right)
  • Control System Type : External air/gas/oil control; compatible with MAXON MICRO-RATIO® and SMARTLINK®
  • Flame Supervision : UV Scanner (no flame rod)
  • Minimum Capacity : Gas Firing: As low as 250-500 kW, size‑dependent|Oil Firing: 500-1000 kW, size‑ and temperature‑dependent
  • Maximum Capacity : Gas Firing: 4,400 kW (15M‑HD), 8,800 kW (30M‑HD), 13,200 kW (45M‑HD)|Oil Firing: 4,000 kW (15M‑HD), 8,000 kW (30M‑HD), 12,000 kW (45M‑HD)
  • Burner Variant : HD - Heavy‑Duty
  • Ignition Type : Built-in pilot burner (gas standard, oil optional)
  • Burner Family : MEGAFIRE®
  • Burner Sizes : 15M‑HD, 30M‑HD, 45M‑HD
  • Applications : High‑capacity air heaters, paper machines (TADs), large industrial dryers, cement and sand dryers, fertilizer dehydrators, waste and fume incinerators, kilns
  • Burner Type : Medium‑temperature, dual‑fuel nozzle‑mix burner
  • Fuel Type : Natural Gas, Propane, Butane, Biogas, Light Oil (#2), Kerosene
  • Material : Carbon Steel (1.0037)
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