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Controllers

Application Control Environment (ACE)

The Application Control Environment (ACE) is an Experion controller ideal for supervisory control solutions and third-party control system integration.

Overview
The Application Control Environment, or ACE node, is an Experion® controller ideal for supervisory control solutions and integration with third-party control system integrations. This application control system guarantees enhanced productivity to users through easy customization and replication of control strategies to suit the needs of different organizations.

What Is It?

ACE executes Honeywell’s Control Execution Environment (CEE) on a server-grade computer platform. The ACE CEE provides users with a control platform where applications are designed and executed in a deterministic, consistent and reliable environment.

Ideal for implementation across all industries, the ACE node provides a control platform that can be utilized for a wide variety of applications. It can be integrated with several systems such as TDC3000® systems via LCN connectivity or with many third-party systems by integrating OPC Data Access directly into the application control environment. Additionally, custom algorithms can be developed and deployed in standard control strategies. ​

How Does It Work?

​ACE is part of the Experion Process Knowledge System (PKS) from Honeywell, an open infrastructure that utilizes state-of-the-art technologies to integrate Honeywell and third-party process control solutions into a seamless and powerful system. As with all Experion controllers, the built-in CEE provides users with access to a comprehensive set of control, logic, data acquisition, and calculation function blocks. Additionally, Custom Algorithm Blocks can be created for ACE, greatly expanding the control possibilities. 

Since it runs on a server node, it can connect with other systems, including TPS and non-Honeywell DCS controllers, and use information from MES or ERP systems, databases, and even text files. The ability to bring together many disparate pieces of information into the control system enables much higher productivity.

What Problems Does It Solve?

​ACE delivers robust control, cost efficiency and improved productivity to users. Connectivity to Honeywell’s legacy systems and other third-party systems opens up a wide range of control possibilities as a supervisory node. Custom programming adds to users’ control over the manufacturing process. In addition, the use of a common execution environment enables engineering efficiency and minimizes the learning curve for organizations using Experion controllers.
Specifications

Technical Specifications

  • Platform
    • Server-Grade PC (Windows Server 2022)

Processing & Performance Metrics

  • Maximum Recovery Time for Advanced Apps
    • 60 sec
  • Maximum Processing Units (PU/sec)
    • 100000
  • Maximum ACEs per Server Cluster
    • 8 (including 1 standby for cutover)
  • Maximum Subscribed Parameters
    • 6000
  • Maximum Parameter Access Rate
    • 3000 PPS (2000 Display, 1000 Peer)
  • Maximum Configurable Modules
    • 4095
  • Maximum Control Freeze Time
    • 20 sec
  • Maximum ACEs on ControlNet
    • 2
  • Maximum CDA Receive Rate
    • 2500 PPS
  • Component Blocks per SCM
    • 400
  • Minimum Reserved Memory
    • 6 MB
  • Component Blocks per CM
    • 100
  • Maximum Cycle Loading
    • 0.6
  • Whole Array Transfer
    • 25 Initiator/Responder References
    • 8K bytes
  • CPU Free Requirement
    • 40% (Monitored via Windows Task Manager)
  • Parallel SCM Paths
    • 15
  • Maximum CEE Memory
    • 131,072 MU (1 MU = 1 KB)
  • Peer Update Rates
    • 500 ms, 1 to 10 sec

Communication & Protocols

  • Maximum CDA Parameters per ICG Server
    • 12000
  • ICG Servers per Cluster
    • 7
  • Serial Modbus Devices
    • 480
  • OPC Gateways per ACE
    • 15
  • PCDI Request Blocks
    • 64 per Master Block
  • OPC Clients per ACE
    • 20
  • Modbus TCP Devices
    • 30

I/O Capabilities

  • Maximum Display Subscription Rate
    • 2000 PPS
  • Peer Connection Units (PCUs)
    • 30
  • Supported Execution Periods
    • 1 to 24 hr
    • 1 to 40 sec
    • 500 ms
    • NO PERIOD
  • Peer-to-Peer Subscriptions
    • 1700 (Outgoing)
    • 3000 (Incoming)
  • Maximum Cutover Duration
    • 60 min
  • Execution Environment
    • Honeywell’s Control Execution Environment (CEE)
  • Base Execution Period
    • 500 ms

Technical Specifications

  • Platform
    • Server-Grade PC (Windows Server 2022)

Processing & Performance Metrics

  • Maximum Recovery Time for Advanced Apps
    • 60 sec
  • Maximum Processing Units (PU/sec)
    • 100000
  • Maximum ACEs per Server Cluster
    • 8 (including 1 standby for cutover)
  • Maximum Subscribed Parameters
    • 6000
  • Maximum Parameter Access Rate
    • 3000 PPS (2000 Display, 1000 Peer)
  • Maximum Configurable Modules
    • 4095
  • Maximum Control Freeze Time
    • 20 sec
  • Maximum ACEs on ControlNet
    • 2
  • Maximum CDA Receive Rate
    • 2500 PPS
  • Component Blocks per SCM
    • 400
  • Minimum Reserved Memory
    • 6 MB
  • Component Blocks per CM
    • 100
  • Maximum Cycle Loading
    • 0.6
  • Whole Array Transfer
    • 25 Initiator/Responder References
    • 8K bytes
  • CPU Free Requirement
    • 40% (Monitored via Windows Task Manager)
  • Parallel SCM Paths
    • 15
  • Maximum CEE Memory
    • 131,072 MU (1 MU = 1 KB)
  • Peer Update Rates
    • 500 ms, 1 to 10 sec

Communication & Protocols

  • Maximum CDA Parameters per ICG Server
    • 12000
  • ICG Servers per Cluster
    • 7
  • Serial Modbus Devices
    • 480
  • OPC Gateways per ACE
    • 15
  • PCDI Request Blocks
    • 64 per Master Block
  • OPC Clients per ACE
    • 20
  • Modbus TCP Devices
    • 30

I/O Capabilities

  • Maximum Display Subscription Rate
    • 2000 PPS
  • Peer Connection Units (PCUs)
    • 30
  • Supported Execution Periods
    • 1 to 24 hr
    • 1 to 40 sec
    • 500 ms
    • NO PERIOD
  • Peer-to-Peer Subscriptions
    • 1700 (Outgoing)
    • 3000 (Incoming)
  • Maximum Cutover Duration
    • 60 min
  • Execution Environment
    • Honeywell’s Control Execution Environment (CEE)
  • Base Execution Period
    • 500 ms
  • Platform : Server-Grade PC (Windows Server 2022)
  • Maximum Recovery Time for Advanced Apps : 60 sec
  • Maximum CDA Parameters per ICG Server : 12000
  • Maximum Processing Units (PU/sec) : 100000
  • Maximum Display Subscription Rate : 2000 PPS
  • Maximum ACEs per Server Cluster : 8 (including 1 standby for cutover)
  • Maximum Subscribed Parameters : 6000
  • Maximum Parameter Access Rate : 3000 PPS (2000 Display, 1000 Peer)
  • Peer Connection Units (PCUs) : 30
  • Maximum Configurable Modules : 4095
  • Supported Execution Periods : 1 to 24 hr|1 to 40 sec|500 ms|NO PERIOD
  • Maximum Control Freeze Time : 20 sec
  • Peer-to-Peer Subscriptions : 1700 (Outgoing)|3000 (Incoming)
  • Maximum ACEs on ControlNet : 2
  • Maximum Cutover Duration : 60 min
  • Maximum CDA Receive Rate : 2500 PPS
  • Component Blocks per SCM : 400
  • Minimum Reserved Memory : 6 MB
  • ICG Servers per Cluster : 7
  • Component Blocks per CM : 100
  • Serial Modbus Devices : 480
  • Maximum Cycle Loading : 0.6
  • Execution Environment : Honeywell’s Control Execution Environment (CEE)
  • Base Execution Period : 500 ms
  • Whole Array Transfer : 25 Initiator/Responder References|8K bytes
  • OPC Gateways per ACE : 15
  • CPU Free Requirement : 40% (Monitored via Windows Task Manager)
  • PCDI Request Blocks : 64 per Master Block
  • OPC Clients per ACE : 20
  • Parallel SCM Paths : 15
  • Modbus TCP Devices : 30
  • Maximum CEE Memory : 131,072 MU (1 MU = 1 KB)
  • Peer Update Rates : 500 ms, 1 to 10 sec
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