Industrial Operations
Honeywell UniSim® Design Suite
Designing the Future of Your Plant:
Intuitive and Comprehensive Process Simulation for Tomorrow’s AI-Enabled Systems
Optimize Energy and Emissions
Pull in operating data and tune models to represent a real plant.
Reduce Cost
Fast and efficient flowsheeting of steady state and dynamics modeling.
Meet Objectives
Optimize designs to meet operational and business objectives.
Ease of Use
Create and visualize process flowsheets with an intuitive, easy- to-use interface.
Explore Features of Honeywell UniSim Design Suite
Frequently Asked Questions
Industries that use Unisim are:
• Upstream Oil and Gas
• Midstream and LNG
• Refining
• Petrochemicals
• Green Hydrogen and CCUS
Within those industries, users and applications include:
• End-user design engineers, technology licensors and engineering, procurement, and construction (EPC) use UniSim for conceptual design, feasibility analysis and capital expenditure optimization.
• Process engineers and consultants use UniSim for margin optimization, retrofit analysis and energy/GHG optimization.
• Process and technical service engineers use UniSim for off-line optimization, what-if analysis and post-event investigation.
UniSim is multi-purpose and provides valuable analysis and decision-making capabilities throughout the project or plant asset lifecycle. Use cases include:
• Feasibility studies
• Performance monitoring
• Front-end engineering design
• Detailed engineering design
• Engineering studies
• Process de-bottlenecking
• Troubleshooting
• Operations analysis
• Control and safety system check-out
• Business and decision support
• Process CO2 emission calculation
• Engine for Honeywell Connected Workforce Competency
• Enabling end-to-end optimization
• Asset management
Some of the sustainability features in Honeywell UniSim Design Suite include:
• Faster accurate modeling of CO2 capture and transportation processes.
• CO2 emissions accounting utility.
• Green Hydrogen electrolyzer modeling capabilities (alkaline electrolyzer [AEL] and proton exchange membrane [PEM] unit operation) in Steady State & Dynamics.
Honeywell UniSim Design Suite customer observed outcomes include:
• Reduction in CAPEX by 10% or more*
• Reduction in engineering time by 10% or more*
• Increase in yields by 3-8%*
*Honeywell UniSim Design Suite customer observed outcomes
UniSim® Design R510 includes features and functionalities to support users through their journey on energy transition, reducing carbon footprint, Hybrid ML capabilities, and strengthening the core. The release key features include:
• Green H2: AEL & PEM electrolyzer in dynamics, electrolyzer degradation
• Carbon capture: membrane module - dynamics
• Biomass gasification & biofuel feed characterization
• Compressor to represent equipment performance for design vs. actual field conditions
• Screw compressor unit operation supports injected oil internal circulation operation
• Improvements to EO blowdown, UniSim PRS, UniSim Flare, and UniSim EO
• eNRTL electrolyte support for rate-based column
• NIST database of experimental data and binary parameters
• MKP mixing rule for SRK, dehydration of hydrogen & CO2, CO2/H2S removal from biogas
• Lock feature for reactions
• Additional heat transfer fluids (hot oil) components
• GERG improvements for CO2
• o-H2 & p-H2 properties
• Fired heater module in legacy SS environment
• Enhanced rate-based column (film discretization, MT/HT correlation, reaction handling capacity)
• EO simultaneous flash VLLE functionality, improved sparse solver
• Column enhancements: tray sizing, packing, hydraulic correlations
• 3rd party interface: PIPESIM & PVTSim Nova interface enhancements, NVIDIA GPU linear solver support
• Implementation of distillation data as ASTM D7900 and D7169